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ECO sensor flakey failures

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Revision - 09 Dec 2007 23:42 GMT
Finally found some info on the ECO sensors.  Bottom line is that it is an
interface problem due to an inherent sensitivity to impendance mismatch,
stray capacitance, signal condtioning problems, etc, IMO.

NASA is trying to take a tank out of inventory, hook it to the vehicle, and
expect it to work.

What needs to be done is to attach the sensors to the interface card that is
going to fly with the tank, do an hydrogen immersion test, and adjust the
impedance of the sensor and cable to the hybrid ICs on the card.  And then
install the sensors on the tank.

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hallerb@aol.com - 10 Dec 2007 01:19 GMT
> Finally found some info on the ECO sensors. �Bottom line is that it is an
> interface problem due to an inherent sensitivity to impendance mismatch,
[quoted text clipped - 10 lines]
> --
> Posted via a free Usenet account fromhttp://www.teranews.com

why wasnt it a problem till the last few years? degradation of old
parts? additions of tank  cameras or other poorly shielded
electronics.

rally must find the root cause
Brian Gaff - 10 Dec 2007 09:44 GMT
I think this is what was assumed, but its only part of the story, which is
why they now measure the voltages. Of course, the mere fact of adding extra
wiring to achieve this, is probably a problem too.

Brian

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Brian Gaff....Note, this account does not accept Bcc: email.
graphics are great, but the blind can't hear them
Email: briang1@blueyonder.co.uk
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On Dec 9, 6:42?pm, "Revision" <ttsREM...@NOJUNKcharter.net> wrote:
> Finally found some info on the ECO sensors. ?Bottom line is that it is an
> interface problem due to an inherent sensitivity to impendance mismatch,
[quoted text clipped - 12 lines]
> --
> Posted via a free Usenet account fromhttp://www.teranews.com

why wasnt it a problem till the last few years? degradation of old
parts? additions of tank  cameras or other poorly shielded
electronics.

rally must find the root cause
Jeroen  Bouwens - 11 Dec 2007 14:55 GMT
> I think this is what was assumed, but its only part of the story, which is
> why they now measure the voltages. Of course, the mere fact of adding extra
[quoted text clipped - 35 lines]
>
> rally must find the root cause

People may have already seen this, but check out Wayne Hale's comments
at:

http://www.spaceref.com/news/viewnews.html?id=1255

His conclusion: The system is inherently unreliable, and they may have
to simply ignore the H2 ECO sensors from now on. He goes as far as
suggesting the system has been unreliable from the start, and proposes
a review of other safety systems that have never been needed before,
to check if they are reliable.

Jeroen
wtb - 11 Dec 2007 20:03 GMT
The problem is not likely an impedance mis-match but probably a
connector contact problem that occurs when it gets cold. The line was
measuring 13V instead of 3 to 8 V. This is a steady state voltage
(essentially as I understand it) and impedance matching should not
play a part with the problem seen.
John Doe - 12 Dec 2007 12:01 GMT
Jeroen Bouwens wrote:

> http://www.spaceref.com/news/viewnews.html?id=1255

If Hale says that the H2 ECO has always been unreliable, how come launch
scrubs because of them are relatively recent ?

Has NASA changed launch procedures since Columbia to check those sensors
whereas in the past, they were not checked prior to launch and just
assumed to work (since they weren't needed).
Revision - 12 Dec 2007 13:32 GMT
Right.  The additional circuitry to force wet/dry states has only flown
twice.

I think Hale is referring to the possibility that the system, if indicating
wet and the engines shut down with some margins remaining, could have been
defective all along and just never come into play.

Current plan is to 1) use a time domain reflectometer to inspect the
connections for an opens circuit in the approx 30m of wiring, basically a
radar that measures the length of a wire. and 2) set up a lab test with a
cryo tank and test equipment to get a better idea of how the sensors behave
from "the tank feed through connector to the sensor."  This to me is not a
good test because it would not include the chips on the point sensor
interface board, which is where I think the problem is, wild guess.

Good audio here re: status of Atlantis featuring Wayne Hale from Dec 11 I
think.

http://www.space-multimedia.nl.eu.org/index.php?option=com_content&task=view&id=
3191&Itemid=1


> If Hale says that the H2 ECO has always been unreliable, how come launch
> scrubs because of them are relatively recent ?
>
> Has NASA changed launch procedures since Columbia to check those sensors
> whereas in the past, they were not checked prior to launch and just
> assumed to work (since they weren't needed).

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Brian Gaff - 10 Dec 2007 09:43 GMT
If that were all it was though, surely the comments about some area going
open circuit which is seen as a result, when the OC condition should not be
possible with working sensors.

I built a burglar alarm like this once. The circuit was called a window
comparator, in that your sensors when looked at were never anything but
resistive. The window of impedance was calculated to show if, say, a switch
was open or closed, but resistors were  wired across switches to  keep the
impedance within a certain limit. Thus, shorting or open circuiting the loop
would trigger an alarm, and the only way a burglar could disable a sensor
was if they knew about the resistors dn could substitute the right one
instantly.

Trouble was, due to the high impedance of a working system, any interference
picked up by the wiring was also seen as an alert!

Brian

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Brian Gaff....Note, this account does not accept Bcc: email.
graphics are great, but the blind can't hear them
Email: briang1@blueyonder.co.uk
______________________________________________________________________________________________________________

> Finally found some info on the ECO sensors.  Bottom line is that it is an
> interface problem due to an inherent sensitivity to impendance mismatch,
[quoted text clipped - 7 lines]
> the impedance of the sensor and cable to the hybrid ICs on the card.  And
> then install the sensors on the tank.
George Orwell - 12 Dec 2007 18:20 GMT
Brian Gaff wrote:

>If that were all it was though, surely the comments about some area going
>open circuit which is seen as a result, when the OC condition should not be
[quoted text clipped - 13 lines]
>
>Brian

Brilliant!  While we're on the subject, the resistance chosen should be a
moderately low value, say 100 ohms. A low impedance circuit would be immune
to RFI interference, natural or man-made. The only cost is higher current
draw, but still negligible in the scheme of things.

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