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Space Forum / Shuttle / July 2007



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Speaking of the J-2/J-2X

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John Crichton - 22 Jul 2007 05:14 GMT
I'd like to hear some opinions from some the experts.  How much is NASA
gaining by re-using and updating the Saturn era J-2 to the J-2X for the
Constellation Program?  If one extreme was just using the original J-2
as is (which would involve moving the design drawings to a modern CAD
system and recreating the necessary tooling) and the opposite extreme
was doing a completely new design of similar characteristics, where
would the proposed J-2X stand.  Lets call the first option (using the
old J-2 as is) a "0" and lets call doing a completely new design of a
similar engine from scratch a "10".  Where would the J-2X fall on this
scale.

I guess I'm curious has to how much sense this makes.  I actually
*really* like the idea of using a proven, pedigreed design, but I guess
I'm afraid that after all the work is done to update the design and
build the J-2X it is going to bear little in common with the original
J-2 and hence the positive aspect of using a proven design may be lost.

Looking at NASA versus the Soviet/Russian approaches to building launch
vehicles and spacecraft I think one advantage that the Russians have had
is they seem to have little inclination to re-invent new and improved
hardware every generation or so.  It's definitely not as sexy from an
engineering point of view, but slow and conservative evolution of
existing engines and spacecraft as opposed to throwing everything out
the window and starting with a blank sheet of paper every 20 to 30 years
does have some advantages.  I guess NASA is attempting to do it the
other way with the Constellation program by using Shuttle components but
I'm not sure that they wouldn't have been better served picking other
existing hardware (perhaps pieces of the EELVs) instead of using Shuttle
technology which is relatively costly.

What do you guys think?
Danny Deger - 22 Jul 2007 23:23 GMT
> I'd like to hear some opinions from some the experts.  How much is NASA
> gaining by re-using and updating the Saturn era J-2 to the J-2X for the
[quoted text clipped - 27 lines]
>
> What do you guys think?

My understanding is NASA is basing the current J-2 on a version that
was built and tested but not flown before.  I have read in two
different places the turbo pump design was used in the X-33 project. I
do know it is over twice the thrust of the J-2 used on Apollo and
there was talk of going even higher to aid the performance problems
both Ares 1 and Ares V are having.  Maybe someone can confirm this.

Danny Deger
John Crichton - 23 Jul 2007 05:51 GMT
> My understanding is NASA is basing the current J-2 on a version that
> was built and tested but not flown before.  I have read in two
[quoted text clipped - 4 lines]
>
> Danny Deger

The version of the J-2 that was tested but not flown was the J-2S.  It
did not provide 2x the thrust of the J-2 but roughly an additional 30%
increase (265,000lbs versus 200,000lbs).  There was also a J-2T program
as well but I don't think that was ever built and I believe that the
thrust was in the same range as the J-2S.  A 2x increase in thrust would
be a noteworthy improvement in rocket technology but unfortunately I
just don't see it happening any time soon (but I'd love to be proven wrong).

JC
Herb Schaltegger - 23 Jul 2007 14:18 GMT
>> My understanding is NASA is basing the current J-2 on a version that
>> was built and tested but not flown before.  I have read in two
[quoted text clipped - 15 lines]
>
> JC

Is thrust really the key to the Ares I/V performance questions, or is it
ISP?

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Del Cotter - 23 Jul 2007 18:56 GMT
>> The version of the J-2 that was tested but not flown was the J-2S.  It
>> did not provide 2x the thrust of the J-2 but roughly an additional 30%
[quoted text clipped - 7 lines]
>Is thrust really the key to the Ares I/V performance questions, or is it
>ISP?

In a vehicle that has to make it off the surface of the Earth into
orbit, thrust can be as important as specific impulse, because it
reduces the necessary delta vee.

In theory, a rocket whose thrust was exactly equal to its weight would
have an infinite delta vee to orbit.  One whose thrust was infinite
would have a delta vee exactly equal to the theoretical minimum of eight
kilometers per second or so. In practice, the speed change that has to
be achieved is not infinite, but can be several hundred meters per
second more than the minimum, severely affecting the payload capacity.

A lower thrust could be partly compensated for by improving the Isp, or
vice versa, of course.

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John Crichton - 27 Jul 2007 05:20 GMT
>>> My understanding is NASA is basing the current J-2 on a version that
>>> was built and tested but not flown before.  I have read in two
[quoted text clipped - 18 lines]
> Is thrust really the key to the Ares I/V performance questions, or is it
> ISP?

Danny mentioned that he believe that the thrust of the J-2X was twice
that of the J-2.  Based on what I had read I did not believe that to be
true and pointed that out.  That said, specific impulse is generally a
more important figure of merit than raw thrust.  The numbers I have seen
on the J-2 versus the J-2X (which admittedly is not a finalized design)
put the specific impulse in the same ballpark.  I'll look around and see
if I can find some reliable numbers and if so I'll post them.  Likewise,
if anyone has a good source for specific impulse data on the J-2 and
J-2X please post.  My recollection is that both were in the 400-ish
range which should line up pretty well with the SSMEs.  If I am wrong
please correct me.
Damon Hill - 27 Jul 2007 08:28 GMT
> Danny mentioned that he believe that the thrust of the J-2X was twice
> that of the J-2.  Based on what I had read I did not believe that to
[quoted text clipped - 7 lines]
> both were in the 400-ish range which should line up pretty well with
> the SSMEs.  If I am wrong please correct me.

http://tinyurl.com/2lsr5j  (news release on J-2X contract, with specs)
http://en.wikipedia.org/wiki/J-2_%28rocket_engine%29 (general background
on the J-2 family)

J-2(original):
Thrust: 232,000 lb/f
Isp: 421 seconds

J-2X:
Thrust: 294,000 lb/f
Isp: 448 seconds

Those are target figures, especially for the Isp.  Calling this engine a
J-2(variant) hardly makes any sense.  It's essentially a new engine from
the bottom up with major design and manufacturing changes.  Ought to be
called a J-3...

The J-2X on the Saturn V would have been kick-a.s.  One of the S-II
stage's five engines could have been entirely eliminated and still have
improved performance.

Pratt & Whitney had a planned 300,000 lb/f class expander cycle engine
with probably even better Isp, but development would have been more
expensive.  That or a new staged-combustion engine would have been nice,
but expensive.  So we'll be going with an improved gas generator cycle
engine.

--Damon
Greg D. Moore (Strider) - 27 Jul 2007 12:37 GMT
> J-2(original):
> Thrust: 232,000 lb/f
[quoted text clipped - 12 lines]
> stage's five engines could have been entirely eliminated and still have
> improved performance.

Combine that with the upgrade F-1A and a 2nd or 3rd generation Saturn V
would have kicked even more serious butt than the original did.  And that
would have been w/o upgrades like the SRBs and nuclear upper stage.

Oh well.

> Pratt & Whitney had a planned 300,000 lb/f class expander cycle engine
> with probably even better Isp, but development would have been more
[quoted text clipped - 3 lines]
>
> --Damon

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Derek Lyons - 27 Jul 2007 19:42 GMT
"Greg D. Moore \(Strider\)" <mooregr_deleteth1s@greenms.com> wrote:

>Combine that with the upgrade F-1A and a 2nd or 3rd generation Saturn V
>would have kicked even more serious butt than the original did.  And that
>would have been w/o upgrades like the SRBs and nuclear upper stage.

And it _still_ would have been hideously expensive and had little
demand.

D.
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http://derekl1963.livejournal.com/

-Resolved: To be more temperate in my postings.
Oct 5th, 2004 JDL

Jeff Findley - 27 Jul 2007 20:26 GMT
> "Greg D. Moore \(Strider\)" <mooregr_deleteth1s@greenms.com> wrote:
>
[quoted text clipped - 4 lines]
> And it _still_ would have been hideously expensive and had little
> demand.

begin fanboy voice

But Derek, it would have been so cool!

end fanboy voice

Upgraded Saturn V's look great on paper, but you're absolutely right, they
all ignored the political and economic realities which meant that Saturn V
production was capped at a very small number due to high costs (and an
incredibly shrinking NASA budget).

Jeff
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Derek Lyons - 28 Jul 2007 01:34 GMT
>> "Greg D. Moore \(Strider\)" <mooregr_deleteth1s@greenms.com> wrote:
>>
[quoted text clipped - 10 lines]
>
>end fanboy voice

I forgot to add the "But DAMM I'd have loved to see it fly" part! :)

(Especially one of +SRB variants!)

Even us cynical supporters still have a bit of fanboy in us.

D.
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Touch-twice life. Eat. Drink. Laugh.

http://derekl1963.livejournal.com/

-Resolved: To be more temperate in my postings.
Oct 5th, 2004 JDL

Herb Schaltegger - 28 Jul 2007 02:21 GMT
>>> "Greg D. Moore \(Strider\)" <mooregr_deleteth1s@greenms.com> wrote:
>>>
[quoted text clipped - 14 lines]
>
> Even us cynical supporters still have a bit of fanboy in us.

It's nice to see you haven't gotten TOTALLY bitter in your old age, D. :-)

(Says the guy who's personal domain is "AngryHerb.net" LOL!)

It would've been something else, wouldn't it?  Imagine probes sent on
direct-trajectories to outer planets rather than requiring
nearly-decades long gravity-assist trajectories, landing four Vikings at
a time (*) on Mars, a space station made up of SIV-sized modules plugged
into one another like Legos . . . the mind boggles.

(*) Yeah, I'm just talking out of my a.s here - it's MY daydream, don't
spoil it with facts!

> D.

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Fear is the path to the dark side...
Fear leads to anger...
Anger leads to hate...
Hate leads to banjos...
Banjos lead to suffering!

Greg D. Moore (Strider) - 28 Jul 2007 19:06 GMT
>>> begin fanboy voice
>>>
[quoted text clipped - 20 lines]
> (*) Yeah, I'm just talking out of my a.s here - it's MY daydream, don't
> spoil it with facts!

Damn tooting!!!

Ever watch Mythbusters, when they blow up the concrete truck?

Why... because they can. ;-)

>> D.

The sentence least likely to be heard in the English Language:

"That's the banjo player's porsche."

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