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Report: NASA caved to schedule, Pressure contributed to Discovery's foam shedding, investigators say

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Jeff Findley - 21 Oct 2005 13:28 GMT
Report: NASA caved to schedule, Pressure contributed to Discovery's foam
shedding, investigators say
http://www.floridatoday.com/apps/pbcs.dll/article?AID=/20051021/NEWS02/510210336/1007

I can't say I'm surprised.  This just seems to indicate that NASA's "safety
culture" hasn't changed as much since the Columbia disaster as some would
like to believe.

Jeff
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Bob Haller - 21 Oct 2005 14:00 GMT
Rats you beat me to it..... I was about to post it!

Ahh the BIG question? Can NASA EVER be trusted to operate safely?

No doubt the issue was......

IF THE MODIFICATIONS TAKE TOO LONG THEY WILL JUST END THE PROGRAM, and
we will all be out of work....

This same situation is about to occur again, with yet another rushed
patch.

Thats why Bush and Griffin are going to end the program really soon,
siting budget, safety, and the need to move on....

Report: NASA caved to schedule

Pressure contributed to Discovery's foam shedding, investigators say

BY TODD HALVORSON
FLORIDA TODAY
Missing foam. View from shuttle Discovery shows missing chunk of foam
on external tank.
CAPE CANAVERAL - NASA let schedule pressure play a role in decisions
that led to foam shedding that endangered astronauts on its first
post-Columbia flight, investigators found.

In an interim report, the investigators said they found evidence that
schedule pressure contributed to a decision to replace only part of a
custom-crafted layer of external-tank foam insulation considered a
potential debris source.

A one-pound chunk of foam popped off the part that was not replaced,
nearly striking Discovery's right wing after a July 26 launch. The
Columbia accident was blamed on a 1.67-pound piece of foam that fell
from a different area of the tank.

"Programs can avoid this (schedule pressure) problem by adhering to
rigorous systems-engineering principles, setting specific requirements,
and pressing forward only when those requirements have been met," the
investigators said.

The investigator team is the second group to find NASA caved to
schedule pressure during its bid to return its shuttle fleet to
service.

In August, seven of 26 people who served on an independent oversight
group said NASA repeatedly set unrealistic launch dates for its first
post-Columbia mission. Engineers picked quick fixes for technical
problems rather than better solutions that might have taken longer,
they said.

Accident investigators also cited schedule pressure as a contributing
cause to the Columbia
and Challenger disasters.

The foam loss on Discovery's flight prompted NASA to ground its shuttle
fleet until a fix to the problem can be found. A second post-Columbia
test flight won't launch before May.

NASA already had spent two years and $205 million to redesign the
shuttle's tank. Much of the effort was focused on eliminating a thick
wedge of handcrafted foam that caused the Columbia disaster.

The so-called bipod ramp was designed to prevent ice from building up
and breaking off the struts that connect the tank with the shuttle
orbiter's nose. Heaters replaced the ramp.

Another area of concern was a Protuberance Air Load ramp that runs
along the side of the 15-story tank. It ensures smooth airflow around
fuel pressurization lines and a cable tray. Some engineers considered
the 37-foot ramp a potential source of debris and wanted to replace it.

The first 10 feet of the ramp were removed to make a separate safety
modification. That area was covered with a new type of foam applied
with a more exacting technique designed to prevent shedding.
Ultimately, no foam was lost from the area during Discovery's flight.

NASA managers decided not to replace the remainder of the ramp.

Head investigator Rich Gilbrech said the decision was based on the best
information managers had at the time. "So with all things being equal,
the fly-as-is foam decision was a good decision based on schedule," he
said.

Still, subsequent tests done before the ramp was built up on
Discovery's tank showed the new foam and application technique would
stem foam loss in flight. NASA also should have held up work until
clear quality requirements could be set.

Said Gilbrech: "When you can, you would like to be able to set a crisp
requirement and then set out to meet it, and not proceed until you do."
Andrew Lotosky - 21 Oct 2005 15:40 GMT
Okay, is this article basically accusing NASA of not redesigning the
PAL ramp?

Because basically, I found this whole argument pretty damn flimsy.

-A.L.
Jeff Findley - 21 Oct 2005 15:45 GMT
> Okay, is this article basically accusing NASA of not redesigning the
> PAL ramp?
>
> Because basically, I found this whole argument pretty damn flimsy.

It's accusing them of not completely removing and re-spraying the PAL ramp
with the newer, better application techniques that had been developed to
minimize voids in the foam.  More, bigger voids increase the chances of foam
coming off.

Jeff
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Derek Lyons - 21 Oct 2005 19:20 GMT
>Report: NASA caved to schedule, Pressure contributed to Discovery's foam
>shedding, investigators say
[quoted text clipped - 3 lines]
>culture" hasn't changed as much since the Columbia disaster as some would
>like to believe.

Of *course* you aren't surprised.  Anything but a knee-jerk bashing of
NASA would require actual thought and logic.  (And you also have an
exaggerated notion of what a 'safety culture' needs to be like.)

Somehow you seem to have forgotten some important facts;

1) The PAL ramp has not in the past caused problems.  NASA made the
decision to not fiddle with something that works.  (And had they
fiddled with it and it broke off - you'd be among the first to bitch
about it.)

2) NASA, unlike it's critics and fanboys lives in the real world.  In
the real world you will *always* have some pressure from some source.
You will *always* have to make judgements and decisions and tradeoffs.

3) Even in the presence of a strong safety culture - accidents will
happen. (Asheville, San Francisco.)  Bad judgements will be made.
Poor tradeoffs will happen.  Murphy will drop by for a visit...

>> Okay, is this article basically accusing NASA of not redesigning the
>> PAL ramp?
[quoted text clipped - 5 lines]
>minimize voids in the foam.  More, bigger voids increase the chances of foam
>coming off.

And typically people are jumping to blame NASA whenever there is the
slightest whiff of something to blame them for.  NASA had no evidence
that the ramp required modification - and thus made the decision not
to mess with something not known to be broken.

D.
Signature

Touch-twice life. Eat. Drink. Laugh.

-Resolved: To be more temperate in my postings.
Oct 5th, 2004 JDL

John Doe - 22 Oct 2005 01:40 GMT
> 1) The PAL ramp has not in the past caused problems.  NASA made the
> decision to not fiddle with something that works.  (And had they
> fiddled with it and it broke off - you'd be among the first to bitch
> about it.)

That is an EXCUSE.

NASA was expected to review all of the foam on the ET, not just one
specific location. They told the world the fom issue had been fixed and
the shuttle was ready to fly.

Turns out NASA had only looked at one specific location. They supposedly
developped new technique to apply the foam to make t safer but only used
that technique on that one location and didn't apply it to the other
location on the ET.

Pressure or not, the real cost of this is lack of credibility. When NASA
next delclares that the FOAM problem has been fixed, unless it can show
a complete overhaul of the FOAM issue and construction of a new tank and
not some retrofit of an existing one, there won't be much credibility of
their claim that all of the ET foam problems have been fixed.

You mentioned Murphy's law. This si different here. There are known
issues with how the foam behaves on the ET. It is stupiod of NASA to fix
only the areas that break when they know that there are plenty of other
unfixed areas that will eventually need to be fixed.

So essentially, for the remainder of the Shuttle's life, each launch
will result in foam shedding from a new area of the ET.  New study, new
report, NASA then fixes that area and declare ET to be fit for flight
(again). Lather, rinse, repeat.

For space flight, Murphy's law applies to unknown problems. The Foam is
not an unknown problem. lack of due diligence in this case should be
considered criminal.

In the end, schedule pressures will result in even greater delays and
fewer shuttle flights. Fix it good, fix it once and for all.
rk - 22 Oct 2005 03:24 GMT
>> 1) The PAL ramp has not in the past caused problems.  NASA made the
>> decision to not fiddle with something that works.  (And had they
[quoted text clipped - 8 lines]
>
> Turns out NASA had only looked at one specific location.  ... [snip]

You keep saying this Mezei, but that doesn't make it true, no matter how many
times you repeat it.

Indeed, I addressed this very point for you back last September.

<repeat>

Mezei,

No, they didn't "have a huge 'oops, we forgot about this' -- except in your
hate-filled mind.

For instance, from space.com

  NASA has spent two-and-a-half years redesigning portions of the
  shuttle's external tank to prevent exactly such foam loss, and
  early discussions on the need to address the PAL ramp -- which
  is swathed in thick foam layers -- ended with engineers
  believing no changes were needed.

Or Parson on spaceref.com

  We knew we would have to remove the PAL ramp. We did not have
  enough data to be safe and remove it. We had very few problems
  with it so we decided that it was safe to fly it as is.

  Clearly, with the event we had, we were wrong.

And from aviationnow.com, last January, over 6 months before the flight:

  Work also is underway to eliminate foam shedding from the LO2
  Feedline bellows, the LH2 Intertank Flange, and the Protuberance
  Airload (PAL) ramps, according to Greenfield.

Sorry to have reality intrude on your fantasy, Mezei.

--
rk
"Just make sure all crewmembers are jewish. Then you throw a penny into
the Soyuz capsule and all 12 will find a way to fit in there"
-- JF Mezei, February 8, 2003.

</repeat>

> Pressure or not, the real cost of this is lack of credibility.

              [ correct ]

Correct, Mezei, you're not credible.  Especially when you repeat the same
incorrect thing, over and over, and continue to ignore reality.

Do have a good evening, Sir!

--
rk
"Just make sure all crewmembers are jewish. Then you throw a penny into
the Soyuz capsule and all 12 will find a way to fit in there"
-- JF Mezei, February 8, 2003.
George Evans - 22 Oct 2005 06:55 GMT
>> 1) The PAL ramp has not in the past caused problems.  NASA made the decision
>> to not fiddle with something that works.  (And had they fiddled with it and
[quoted text clipped - 10 lines]
> technique on that one location and didn't apply it to the other location on
> the ET.

Apparently you didn't read the article carefully. NASA looked at at least
three areas, the bipod ramp, the forward part of the PAL ramp, and the aft
part of the PAL ramp.

"Another area of concern was a Protuberance Air Load ramp that runs along
the side of the 15-story tank. It ensures smooth airflow around fuel
pressurization lines and a cable tray. Some engineers considered the 37-foot
ramp a potential source of debris and wanted to replace it.

"The first 10 feet of the ramp were removed to make a separate safety
modification. That area was covered with a new type of foam applied with a
more exacting technique designed to prevent shedding. Ultimately, no foam
was lost from the area during Discovery's flight.

"NASA managers decided not to replace the remainder of the ramp."

<snip>

> For space flight, Murphy's law applies to unknown problems. The Foam is
> not an unknown problem. lack of due diligence in this case should be
> considered criminal.

From the article that we are discussing it is clear that NASA introduced an
"unknown" by changing the forward part of the PAL ramp and leaving a new
interface between that and the rest of the ramp.

<snip>

George Evans
John Doe - 22 Oct 2005 09:21 GMT
> "The first 10 feet of the ramp were removed to make a separate safety
> modification.

Shouldn't they have taken a naked tank and applied foam from A to Z
using the new techniques instead of trying to retrofit an old tank ?

Since Columbia, they had plenty of time to build a new naked tank and
apply fom once they had found the right installation method and foam type.
George Evans - 22 Oct 2005 18:50 GMT
>> "The first 10 feet of the ramp were removed to make a separate safety
>> modification.
[quoted text clipped - 4 lines]
> Since Columbia, they had plenty of time to build a new naked tank and apply
> fom once they had found the right installation method and foam type.

Why start all over? Like I said, after reading the CAIB report, I would be
willing to take a seat on any of the remaining shuttle flights even with the
ET foam configuration Columbia used. Don't fix what ain't broke.

George Evans
Andrew Lotosky - 22 Oct 2005 19:00 GMT
> "Another area of concern was a Protuberance Air Load ramp that runs along
> the side of the 15-story tank. It ensures smooth airflow around fuel
[quoted text clipped - 7 lines]
>
> "NASA managers decided not to replace the remainder of the ramp."

It sounds like whenever a couple engineers in NASA think something that
turns out right, but get over-ruled everyone will cry "schedule
pressure!" or "management dicking around!" This case just seems like
the media's love of the two guys who predicted doom, but were
over-ruled by the evil, ignorant managers  taken a step to far.

I could see it with Challenger and Columbia, but not here, because I
suspect for the three engineers saying "this might be a problem" seven
were saying "let's not mess with something we haven't seen fail since
1983". Especially since this time, when NASA found a problem they did
exactly what they should have done when O-ring burn-throughs were
noticed, and large foam loss was becoming an issue. They ceased flying.

-A.L.
Fred J. McCall - 23 Oct 2005 04:57 GMT
:> 1) The PAL ramp has not in the past caused problems.  NASA made the
:> decision to not fiddle with something that works.  (And had they
:> fiddled with it and it broke off - you'd be among the first to bitch
:> about it.)
:
:That is an EXCUSE.

<snip>

:In the end, schedule pressures will result in even greater delays and
:fewer shuttle flights. Fix it good, fix it once and for all.

Get a clue.  Oh, and while you're at it, grow the nuts to use your
real name.

Signature

"Insisting on perfect safety is for people who don't have the balls to
   live in the real world."   -- Mary Shafer, NASA Dryden

Herb Schaltegger - 23 Oct 2005 15:11 GMT
> Get a clue.  Oh, and while you're at it, grow the nuts to use your
> real name.

His name is J.F. Mezei, an anti-Semitic usenet troll known for a weird
fixation on (perceived) sexual and excretory issues in space flight, as
well as knee-jerk anti-Americanism in all forms.

He also generally posts from an ancient Mac running Netscape 4.8 - a
free clue that he's an unemployed loon posting from his parents'
basement. :-/

Signature

"Fame may be fleeting but obscurity is forever."  ~Anonymous
"I believe as little as possible and know as much as I can."
~Todd Stuart Phillips
<www.angryherb.net>

Monte Davis - 23 Oct 2005 18:09 GMT
John Doe <jdoe@doe.org> wrote:

>Fix it good, fix it once and for all.

In other words, find a once-for-all solution to the challenge of
bonding a light, porous material to metal, with an inside-to-outside
temperature delta of several hundred degrees, and making it stick
flawlessly through some minutes of high G and strong aerodynamic
forces that vary extremely rapidly both second-to-second and
place-to-place over the surface of the tank? And if that's not
possible, redesign the ET from scratch, or else redesign the whole STS
to put the orbiter on top (with all the new problems that would
bring)?

One could ask: how many billions are you bringing to the task? Or one
could ask: if you think the shuttle should be retired at once, why not
say so instead of crying for the moon?      
Bob Haller - 23 Oct 2005 18:32 GMT
I think the task is impossible and the shuttles should be retired
yesterday....

Pass a special bill in congress top keep the NASA workers on the
payroll.

first those necessary for NEW program keep working:)

Those due to retire get special sweetheart deal, retire them early
bonus $$$

for those remaining, find them work:)

Give them full pay to be shuttle museum guides near their homes

lots of maintence for pad workers, plus conversion work.

for all remaining....

Set up college or graduate/ post graduate classes to futher their
education, or other make work programs to keep them busy and paying
taxes, or a option for a BIG Bonus if they leave temporarily then
return as soon as needed!

something like regular unemployment, full health insurance during the
hiatus, then once recalled after 2 years on the job 25% of the costs
saved by voluntary time off!

Its possible to have a flight stand down and not hurt anyone! While
keeping the needed workforce together, espically if shuttle derived is
the path choosen.

compensation package shouldnt come out of regular nasa budget, but a
special appropiation from congress
John Doe - 24 Oct 2005 02:08 GMT
> place-to-place over the surface of the tank? And if that's not
> possible, redesign the ET from scratch, or else redesign the whole STS
[quoted text clipped - 4 lines]
> could ask: if you think the shuttle should be retired at once, why not
> say so instead of crying for the moon?

I am one who advocates pushing back the 2010 deadline because the
Shuttle has remained grounded for far longer than the CAIB had
anticipated. So no, I cannot be accused of wanting the shuttle grounded
now. It should at the very least complete the station and bring back hubble.

The problem lies in the nasa stating that the foam problem had been
fixed and that NASA had complied with CAIB recommedations and that the
shuttle was fit to fly according to the new more stringent standards
imposed post Columbia.

The expectation was that NASA had fixed the foam problem once and for
all. The reality was revealed after Doscovery when it was revealed that
NASA had only modified one small section of the ET and not changed other
sections known to be problematic dur to shape etc.
rk - 26 Oct 2005 06:11 GMT
>> place-to-place over the surface of the tank? And if that's not
>> possible, redesign the ET from scratch, or else redesign the whole STS
[quoted text clipped - 8 lines]
> Shuttle has remained grounded for far longer than the CAIB had
> anticipated.

Well, this is what the CAIB said:

  Recertification
  R9.2-1 Prior to operating the Shuttle beyond 2010, develop
  and conduct a vehicle recertification at the material,
  component, subsystem, and system levels. Recertification
  requirements should be included in the Service Life Extension
  Program.

What you say is not a rationale, Mezei, no matter how many times you repeat it
and wave your one free arm.  The CAIB said 2010, that's pretty clear.  Not
perfectly clear but pretty clear.

So, what is your technical justification for violating the CAIB's
recommendation?  They didn't recommend delaying recertification if the
schedule didn't hold up.  That's just the schedule pressure forcing decisions
that led to two horrible accidents.

Now, you can start with by telling us how the 2010 data was determined for
recertification and then go on to discuss why the CAIB data is not valid.  Not
having particular missions flown is not a valid reason.

> So no, I cannot be accused of wanting the shuttle grounded
> now. It should at the very least complete the station and bring back
> hubble.

Why spend all that money and risk seven lives for no gain in science?  Oh, I
see, mostly American lives on the Shuttle.


> The problem lies in the nasa stating that the foam problem had been
> fixed and that NASA had complied with CAIB recommedations and that the
> shuttle was fit to fly according to the new more stringent standards
> imposed post Columbia.

No, Mezei, this is exactly what NASA said, you need to start paying attention:

Parson on spaceref.com

  We knew we would have to remove the PAL ramp. We did not have
  enough data to be safe and remove it. We had very few problems
  with it so we decided that it was safe to fly it as is.

  Clearly, with the event we had, we were wrong.

> The expectation was that NASA had fixed the foam problem once and for
> all. The reality was revealed after Doscovery when it was revealed that
> NASA had only modified one small section of the ET and not changed other
> sections known to be problematic dur to shape etc.

Again, you have to start paying attention, Mezei, here's what they said:

from space.com

  NASA has spent two-and-a-half years redesigning portions of the
  shuttle's external tank to prevent exactly such foam loss, and
  early discussions on the need to address the PAL ramp -- which
  is swathed in thick foam layers -- ended with engineers
  believing no changes were needed.

They were wrong.  They admitted it.

Signature

rk
"Just make sure all crewmembers are jewish. Then you throw a penny into
the Soyuz capsule and all 12 will find a way to fit in there"
-- JF Mezei, February 8, 2003.

John Doe - 26 Oct 2005 08:59 GMT
> What you say is not a rationale, Mezei, no matter how many times you repeat it
> and wave your one free arm.  The CAIB said 2010, that's pretty clear.  Not
> perfectly clear but pretty clear.

An no matter how many times you repeat the original CAIB text, you are
not accepting the fact that the 2010 deadline was set with the
assumption that the shuttle would be operating at "full capacity"
between 2004 and 2010. The shuttle won't be operating at full capacity
until 2006, so that is a full 2 years of iddle time that the CAIB did
not take into consideration.

During those 2 years, none of the shuttles spent time at the pad next to
salty water spray. None of them were exposed the the rigors of launch
and re-entry, none were exposed to micro  meteorites.

The CAIB should have worded their deadline similar to what Soyuz has:
once it is launched, it has a 6 month lifetime.  The CAIB should have
said that Shuttles would have a 6 year lifetime once their return to
operation after which they would need to be recertified etc etc. Or they
should have specified a formula that combines number of flights with time.

Politicians have used the 2010 as a hard deadline. This does not mean
that the CAIB couldn't TECHNICALLY review the date and say that due to
the extended grounding, the shuttle could fly an extra year or two
before the requirements for recertification come in. Politicians could
then decide whether 2010 deadline remains or whether NASA can be allowed
to complete its mission.

The government and CAIB should agree to allow 19 shuttle flights, or 6
years of operation, whichever comes first.

If they made that commitment, the rest of the ISS partners would know
what to expect. (but not When to expect it). But at least there would be
a firm commitment. The constant waivering between the 18 ISS flights, 2
usuless ISS flighst per year or total cancellation of shuttle do not
help the image of NASA.

Earlier in the ISS history, americans were constantly criticising
Russia's apparent lack of funding for Soyuz/Progress. The table has
turned and now it is the USA that looks like a poor unreliable partner
unable to fullfill its obligations.
rk - 26 Oct 2005 12:40 GMT
          [ snip ]

Troll?  Did you say troll Mezei?  Let's see what a real troll looks like.

Well, as a case study of excellence in trolling, we have the most logical and
ethical leader of the Mezei Regime, broadcasting fake releases of the
President of the United States of America's plane being shot down!

Now that's a troll!

<mezei regime>

http://groups.google.com/groups?as_q=&num=10
&scoring=r&hl=en&as_epq=&as_oq=&as_eq=&as_ugroup=&as_usubject=Air+Force+1
+down&as_uauthors=&lr=&as_drrb=q&as_qdr=&as_mind=1&as_minm=1&as_miny=1981
&as_maxd=26&as_maxm=10&as_maxy=2005&safe=off

Message-ID: <1113268253.41906492d687da6ab43591f48e19dd11@teranews>

From: nobody <nobody@nobody.org>
Newsgroups: rec.travel.air
Subject: FOX TV reports Air Force 1 down

FOX television reports that shortly after 23:00, Air Force 1 was shot
down by a US stealth bomber somewhere in Nevada. President's life
unknown at this point,

           [ snip ]

</mezei regime>

Yes, Mezei, you are a true inspiration to world peace!

Have a good day, Sir!!!!!!!

Oh, and you're a bigot, too.

Signature

rk
"Just make sure all crewmembers are jewish. Then you throw a penny into
the Soyuz capsule and all 12 will find a way to fit in there"
-- JF Mezei, February 8, 2003.

rk - 26 Oct 2005 13:05 GMT
Ah, starting off with name calling.  I note that that type of rhetoric rarely
succeeds in persuading people in a technical discussion.  Indeed, it's usually
a sign that one has lost.  Perhaps you should go back to writing fake press
releases of al Qaeda buying more Boeing planes to kill more innocent
civilians?  After all, you endorse such killings:

  <Mezei Regime>

  The second amerians re-elected Bush with an even greater majority,
  knowing that he was a war criminal, the citizens became accomplices
  in his war crimes. Same applies to the british and australians. All
  those citizens are fair game for people who wish to seek revenge
  for the war crimes perpetrated by those countries.

  </Mezei Regime>

Now that we've addressed that little temper tantrum of yours, let's move
ahead, shall we, Professor?

>> What you say is not a rationale, Mezei, no matter how many times you
>> repeat it and wave your one free arm.  The CAIB said 2010, that's pretty
>> clear.  Not perfectly clear but pretty clear.
>
> An no matter how many times you repeat the original CAIB text,

Ah, I see that you conveniently snip out actual facts!  No matter how many
times you try your "argument by snipping" technique, it doesn't work!  Who
exactly do you think it fools?

If you are going to discuss the CAIBs position and how you wish to have policy
that goes against the CAIB, you should listen to what the CAIB says as a
starting point.  But you choose to delete it.  Hmmm ... I wonder why.

So, we shall restore the actual facts [they hate when facts are actually used,
so please bare with me]:

<restoring facts>

  Recertification
  R9.2-1 Prior to operating the Shuttle beyond 2010, develop
  and conduct a vehicle recertification at the material,
  component, subsystem, and system levels. Recertification
  requirements should be included in the Service Life Extension
  Program.

</restoring facts>

> you are
> not accepting the fact that the 2010 deadline was set with the
> assumption that the shuttle would be operating at "full capacity"
> between 2004 and 2010.

Now, you choose to delete facts.

Show me the following facts, Mezei:

  1. It was an assumption that the Shuttle would be operating
     at "full capacity" between 2004 and 2010
  2. The CAIB statement to have the shuttle recertified after
     2010, which is an engineering assessment, had anything to
     do with the operational schedules you cite in your "fact"
     number 1.
  3. That the laws of physics allow you essentially postpone
     time since all aging affects will be nullified since the
     operational schedule in your "fact" number was not met.

So, "show me the facts, Mezei!"

> The shuttle won't be operating at full capacity
> until 2006, so that is a full 2 years of iddle time that the CAIB did
> not take into consideration.

The CAIB specified a date.  Please show me the "facts" above.

If you can show me where in the CAIB report the CAIB planned the operational
schedule for the space shuttle, I'd be most glad to read that.  I might have
missed that section of the CAIB report, I read it all (not all of the
Appendices), so I might have missed it.

> During those 2 years, none of the shuttles spent time at the pad next to
> salty water spray. None of them were exposed the the rigors of launch
> and re-entry, none were exposed to micro  meteorites.

And as you were told before, previously, those are not the only aging effects.  
You can continue to ignore reality as much as you want, Mezei, but the onus is
on you to show that those are the only factors that the CAIB considered for
their recertification date and that they are the only factors that would
matter in any recertification date.

Your attitude towards safety with your one-arm waving engineering is what gets
people killed.

I note that the CAIB did not specify the number of launch cycles or time in
elements.  Many organizations do do exactly that.  But the CAIB chose not to
do that.  So what do you know about the CAIBs assessment that allows you to
change what they said?  

> The CAIB should have worded their deadline similar to what Soyuz has:
> once it is launched, it has a 6 month lifetime.  The CAIB should have
> said that Shuttles would have a 6 year lifetime once their return to
> operation after which they would need to be recertified etc etc. Or they
> should have specified a formula that combines number of flights with
> time.

Should have?  Please show the engineering that supports that they should have.

Now, you might have wanted them to word it that way but they didn't.  You can
argue with their 2010 date all you want on engineering terms, but you fail to
do that.  And do you think that the CAIB and their consultants were all that
dumb and only you see the proper way to word it?  Or do you think that they
had real concerns there?

Of course, anyone with any knowledge at all knows that your engineering
analysis is bunk.  And it only takes one case to disprove a "theory" such as
yours, which has already been done.

So, you can wish that they worded their requirement a certain way but they
didn't.  So the onus is on you to show that they blew it and prove your case
for safety.

> Politicians have used the 2010 as a hard deadline.

Politicians have set the retirement date of 2010 for the Shuttle which happens
to coincide with the date for recertification.  If you can show me some cost
numbers for recertification, the effects on available manpower for performing
the certification, the effects on launch schedule for hardware downtime for
recertification, and also the practicality of performing this recertification,
then go ahead.

They made a decision.  I don't see any data to support a different decision.  
Many people make good cases to retire it earlier.

> This does not mean
> that the CAIB couldn't TECHNICALLY review the date and say that due to
> the extended grounding, the shuttle could fly an extra year or two
> before the requirements for recertification come in.

There is no more CAIB, Mezei.  Pay attention.

Note that I don't see any statements from the CAIB members arguing against
this decision in the press.  They are all free to speak as individuals and
they have done so in the past on other issues.  So please show me what the
individual CAIB members have said on this issue.

Or do you think that there is some giant conspiracy where all of the CAIB
members and their staffers see their Recommendation being used to retire the
Shuttle in 2010 which is not what they wanted and they all remain so silent?

> Politicians could
> then decide whether 2010 deadline remains or whether NASA can be allowed
> to complete its mission.

A lot of assumptions there, Mezei.  The CAIB made a recommendation and I don't
see them arguing that Dubya's retirement date violates their intent.  Or do
you think that all of the CAIB members are so anti-USA that they want the
Shuttle program, NASA's only manned space flight capability, needlessly shut
down to hurt the US space program and the US technical image in the world?

You make the common mistake of viewing everyone through your own mindset,
assuming that everyone has the hate for the USA that you do.

> The government and CAIB should agree to allow 19 shuttle flights, or 6
> years of operation, whichever comes first.

Why should they?  What's the technical basis for the CAIB changing their
stated position?  There might be a great one, you just refuse to show it.  And
as we know, your arguments are full of holes.  Heck, your best argument to
date is name calling!

> If they made that commitment, the rest of the ISS partners would know
> what to expect. (but not When to expect it). But at least there would be
> a firm commitment. The constant waivering between the 18 ISS flights, 2
> usuless ISS flighst per year or total cancellation of shuttle do not
> help the image of NASA.

The CAIB was not a PR effort, Mezei.  Please pay attention.

> Earlier in the ISS history, americans were constantly criticising
> Russia's apparent lack of funding for Soyuz/Progress. The table has
> turned and now it is the USA that looks like a poor unreliable partner
> unable to fullfill its obligations.

And what has that have to do with the CAIB recommendation?  I find it
interesting that you snip out the recommendation that is being discussed and
put in your political hate.  Hey, Mezei, you're a troll!

And if you wanted to be fair, you'd mention how the USA bailed out the Russian
program for many years and kept Mir flying.

Now, you have failed to show any "facts" and chose to live in a world that is
Just Fantasy, Mezei.

Oh, and you're a bigot, too.

Signature

rk
"Just make sure all crewmembers are jewish. Then you throw a penny into
the Soyuz capsule and all 12 will find a way to fit in there"
-- JF Mezei, February 8, 2003.

Bob Haller - 26 Oct 2005 13:28 GMT
If NASA ended shuttle flying on the day columbia was lost we would be
much closer to a replacement, sadly its years of wasted time studying
something everyone knows, its time for a replacement.

nasa intentionally tied ISS modules to shuttle to keep it flying
longer.

If it werent for those modules few people would care.

incidently if the reduced flight schedule doesnt include launching the
international partners modules then thats another reason to end the
shuttle immediately
Andrew Lotosky - 26 Oct 2005 14:58 GMT
> incidently if the reduced flight schedule doesnt include launching the
> international partners modules then thats another reason to end the
> shuttle immediately

Um...as I understand two items were deleted from the new "18-19" flight
plan.

A Russian and Japanese component.

-A.L.
Jorge R. Frank - 26 Oct 2005 15:04 GMT
"Andrew Lotosky" <skylon@gmail.com> wrote in news:1130335100.914017.142260
@g43g2000cwa.googlegroups.com:

>> incidently if the reduced flight schedule doesnt include launching the
>> international partners modules then thats another reason to end the
[quoted text clipped - 4 lines]
>
> A Russian and Japanese component.

Half right. The Russian component was the Science Power Module, which the
US agreed to fly on the shuttle in barter for other services back during
the Zvezda delays.

The Japanese are building the Centrifuge Accommodation Module, but it's US-
owned (the Japanese built it in barter for the three launches required to
assemble and outfit JEM).

Signature

JRF

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Derek Lyons - 26 Oct 2005 16:52 GMT
>"Andrew Lotosky" <skylon@gmail.com> wrote in news:1130335100.914017.142260
>@g43g2000cwa.googlegroups.com:
[quoted text clipped - 7 lines]
>US agreed to fly on the shuttle in barter for other services back during
>the Zvezda delays.

IIRC the Science Power Module is largely vaporware anyhow.

D.
Signature

Touch-twice life. Eat. Drink. Laugh.

-Resolved: To be more temperate in my postings.
Oct 5th, 2004 JDL

Jorge R. Frank - 27 Oct 2005 00:27 GMT
>>"Andrew Lotosky" <skylon@gmail.com> wrote in
>>news:1130335100.914017.142260 @g43g2000cwa.googlegroups.com:
[quoted text clipped - 9 lines]
>
> IIRC the Science Power Module is largely vaporware anyhow.

Right. Which is one reason the Russians won't be terribly upset (though
they may make a public show of being upset) about it being cancelled,
especially since NASA proposes to make up for it by providing more power
from the US segment.

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George Evans - 22 Oct 2005 06:35 GMT
>> Okay, is this article basically accusing NASA of not redesigning the PAL
>> ramp?
[quoted text clipped - 5 lines]
> minimize voids in the foam.  More, bigger voids increase the chances of foam
> coming off.

The CAIB found that voids were not sufficient to cause foam detachment.
Voids are not the problem, but introducing a new interface horizontal to air
flow, between two kinds of foam, might be. The divot left on the tank in the
photo looks suspiciously like the shedding might have started at the
interface.

George Evans
Brian Gaff - 21 Oct 2005 16:29 GMT
Whether you want to  try to justify risk of flying or not, I do think that
having some years where no manned vehicle from the US is usable, would, with
the US's current bad name in the world, make it extremely difficult to point
at the US as a technological leader in the world, no matter what spin you
put on it.

How dangerous, is dangerous?

Is it a money thing?

Space flight is dangerous, and because you cannot actually quantify the risk
of complex engineering, which will always have compromises, you can neve
answer the question. In the old days, I guess we were all naive enough to
imagine heaven and earth was moved to keep the brave astronauts safe, but
now its all down to  the fact that cost, design constraints etc, all play a
part, people  suspect the public will be on their case at every turn.

If that were the case, why did you go to war? I know people who sign up for
the Military know they might die, etc... well, I still think that history
will not be so unkind to the Shuttle as many are today.

Brian

Signature

Brian Gaff....Note, this account does not accept Bcc: email.
graphics are great, but the blind can't hear them
Email: briang1@blueyonder.co.uk
______________________________________________________________________________________________________________

> Rats you beat me to it..... I was about to post it!
>
[quoted text clipped - 88 lines]
> Said Gilbrech: "When you can, you would like to be able to set a crisp
> requirement and then set out to meet it, and not proceed until you do."
Bob Haller - 22 Oct 2005 02:52 GMT
Just WHAT has the shuttles 30 years of flying accomplished that was
earth shattering?

Has there EVER been a flight that lost no foam?

NASA promised the foam was fixed, and sadly cut too many corners, how
many times will nasa promise again the foam was fixed?
Bob Haller - 22 Oct 2005 03:40 GMT
I think a hiatus, while designing and building the moon mars plan is
acceptable and probably to be expected.

its not like were saying the heck with manned space indefinetely
George Evans - 22 Oct 2005 06:40 GMT
<snip>

> Space flight is dangerous, and because you cannot actually quantify the risk
> of complex engineering, which will always have compromises, you can neve
[quoted text clipped - 6 lines]
> the Military know they might die, etc... well, I still think that history will
> not be so unkind to the Shuttle as many are today.

Amen. I'm sorry but someone has to say it. Some of the guys in this group
are just pansies. There is no other way to say it.

George Evans
George Evans - 22 Oct 2005 06:20 GMT
> Report: NASA caved to schedule, Pressure contributed to Discovery's foam
> shedding, investigators say
[quoted text clipped - 5 lines]
> culture" hasn't changed as much since the Columbia disaster as some would
> like to believe.

Thank goodness! It sounds like the more they futz with the ET, trying to
satisfy increased safety requirements, the less safe the system gets. Heck,
after reading the CAIB report I would be willing to fly on any of the next
19 flights even with the old *bipod* ramps in place and no PAL
modifications.

And how melodramatic can an article get? ..."foam shedding that endangered
astronauts"..."nearly striking Discovery's right wing"...

George Evans
Bob Haller - 22 Oct 2005 15:32 GMT
Look the foam loss might have cost us another orbiter.....

With astronauts stuck at a station thatr cant support them, and with
foam loss we couldnt have sent another shuttle to pick them up.

The lack of spare soyuz and progress is running on the edge, and
deplorable
Jorge R. Frank - 22 Oct 2005 15:59 GMT
"Bob Haller" <hallerb@aol.com> wrote in news:1129991526.760700.39680
@g49g2000cwa.googlegroups.com:

> Look the foam loss might have cost us another orbiter.....
>
[quoted text clipped - 3 lines]
> The lack of spare soyuz and progress is running on the edge, and
> deplorable

Make up your mind, Bbo. Six days ago you said the US would never pay for
Soyuz due to continued proliferation of Russian missile and nuclear
technology to Iran. So just where do you think the money for all those
spare Soyuzes and Progresses is going to come from?

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Bob Haller - 22 Oct 2005 17:40 GMT
<

Make up your mind, Bbo. Six days ago you said the US would never pay
for
Soyuz due to continued proliferation of Russian missile and nuclear
technology to Iran. So just where do you think the money for all those
spare Soyuzes and Progresses is going to come from?

--
JRF >

thats true issue, should the US be a partner with a country spreading
nuclear weapons to 3rd world unstable places like Iran?

But the fact remains we are a partner in ISS, and as such have a duty
and responsiblity to run it right, or not do it at all.....

the lack of any emergency soyuz and progress, may one day cause a
disaster.

MANNED SPACE OPERATIONS ARE HIGH RISK. ITS IMPORTANT TO BUILD ENOUGH
REDUNDANCY FOR TOLERANCE OF TROUBLES.

TO DO ANY LESS IN THIS DAY AND AGE IS CRIMINAL...........
Bob Haller - 22 Oct 2005 23:20 GMT
!!!!The investigator team is the second group to find NASA caved to
schedule pressure during its bid to return its shuttle fleet to
service,!!!

What more do we need to know, nasa managers still dont get it.

When you forget the lessons of the past you will make the same mistake
again:(
John Doe - 23 Oct 2005 03:14 GMT
> Make up your mind, Bbo. Six days ago you said the US would never pay for
> Soyuz due to continued proliferation of Russian missile and nuclear
> technology to Iran. So just where do you think the money for all those
> spare Soyuzes and Progresses is going to come from?

Sinple. Bush will contract with Oliver North to find a way to send money
to Iran so that Iran can then channel the money to Russia to buy the
seats on Soyuz. Bush then ets Altzheimer's towards the end of his
mandate so that when this all comes public, he can say he doesn't
remember ever doing any of this.

:-)
 
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