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CEV and Stick

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Ray - 15 Sep 2005 13:44 GMT
       Has the final CEV design been chosen and what will it look like, the
Lockheed design with small winglets or will it be a complete modular design
like the Apollo spacecraft?  As far as I know the launcher for the CEV will
be a 2 stage launcher rocket composed of one solid rocket boster and one
J2S/SSME upper stage.  I believe this configuration can send the CEV to the
moon using the upper stage?  Would it be possible to just use the SRB to put
the CEV in orbit only?
I heard something about make two types of  CEVs?  I think they should just
make one CEV design.
I have read many posts in the past from people who dont like using the
shuttle parts, SRBs, SSME, in the new spacecraft but rather use
EELVs.(delta, titan, atlas)  I dissagree, I believe the SRBs are safe.  The
initial explosion of Challenger came from gas entering into the SSMEs, but
the SRBs did not cause the explosion.  The SRBs did not explode first,
right? ATK Thoikol said that SRBs donot explode.  They burn at a "perscribed
rate".  Thats what it says somewhere on this website, which I like.

http://www.safesimplesoon.com/default.htm
Jeff Findley - 15 Sep 2005 14:44 GMT
> I have read many posts in the past from people who dont like using the
> shuttle parts, SRBs, SSME, in the new spacecraft but rather use
[quoted text clipped - 3 lines]
> right? ATK Thoikol said that SRBs donot explode.  They burn at a "perscribed
> rate".  Thats what it says somewhere on this website, which I like.

The SSME's had absolutely nothing to do with the Challenger disaster.  The
disaster's root cause was a leaking SRB field joint.  If you'd like to learn
more, you can start here:

Report of the Presidential Commission on the Space Shuttle Challenger
Accident
http://science.ksc.nasa.gov/shuttle/missions/51-l/docs/rogers-commission/table-o
f-contents.html


Jeff
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Mike Dennis - 16 Sep 2005 00:15 GMT
>> I have read many posts in the past from people who dont like using the
>> shuttle parts, SRBs, SSME, in the new spacecraft but rather use
[quoted text clipped - 9 lines]
> The SSME's had absolutely nothing to do with the Challenger disaster.  The
> disaster's root cause was a leaking SRB field joint.

Oddly enough, an SRB leak won't have much effect on the proposed CEV...no
tank to blow up!
Ed Kyle - 15 Sep 2005 15:10 GMT
> Has the final CEV design been chosen and what will it look like ...

No, but Griffin's big blueprint plan, which lays
out the launch vehicles and an outline of the
spacecraft, is being released during the next day
or three, first to the White House, then to NASA
Centers, then to the public next week.  Keep your
eyes on "www.nasawatch.com", "space.com", etc.,
for the latest.

Early hints are that the plan is to develop an
SRB-based CEV launcher quickly to replace shuttle.
A Saturn V class shuttle derived launcher might
follow in a decade or so.

- Ed Kyle
Dale - 15 Sep 2005 15:32 GMT
>Keep your eyes on "www.nasawatch.com", "space.com", etc.,
>for the latest.

Thanks for the heads up.

>Early hints are that the plan is to develop an
>SRB-based CEV launcher quickly to replace shuttle.
>A Saturn V class shuttle derived launcher might
>follow in a decade or so.

But only both, plus a return capacity, could really
replace the shuttle...

Dale
ed kyle - 15 Sep 2005 15:40 GMT
> >Keep your eyes on "www.nasawatch.com", "space.com", etc.,
> >for the latest.
[quoted text clipped - 8 lines]
> But only both, plus a return capacity, could really
> replace the shuttle...

An unmanned SRB/SSME launcher would be able to boost
about the same, if not more, payload mass into orbit
as a space shuttle payload bay.  A Progress-like
unmanned CEV with a heat shield could be used to
deliver and return mass.  What has shuttle been
returning to earth that couldn't return in a CEV?

- Ed Kyle
Herb Schaltegger - 15 Sep 2005 16:36 GMT
> What has shuttle been
> returning to earth that couldn't return in a CEV?

You ought to qualify that question with the word "lately" or "recently"
else some smart a.s (like me) will respond: "LDEF, Palapa-B2 and Westar
VI . . ." :-p

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Rand Simberg - 16 Sep 2005 01:46 GMT
On 15 Sep 2005 07:10:32 -0700, in a place far, far away, "Ed Kyle"
<edkyle99@hotmail.com> made the phosphor on my monitor glow in such a
way as to indicate that:

>Early hints are that the plan is to develop an
>SRB-based CEV launcher quickly to replace shuttle.
>A Saturn V class shuttle derived launcher might
>follow in a decade or so.

If that's the case, then it will never happen, since it will be quite
clear by then that it's unneeded.
ghost@gmail.com - 15 Sep 2005 16:47 GMT
> The initial explosion of Challenger came from gas entering into the SSMEs,
> but the SRBs did not cause the explosion.  The SRBs did not explode first,
> right?

You're partly correct, Ray. The SRBs did not explode prior to RSD, nor
did they cartwheel. However, it's incorrect to exclude the SRBs as a
cause of the explosion.

The SSMEs effectively destroyed themselves, from operating with an
oxygen-rich propellant mixture; but that was more a case of
insufficient hydrogen (the fuel) "entering into the SSMEs."

Challenger's Ghost
David Ball - 15 Sep 2005 23:49 GMT
>> The initial explosion of Challenger came from gas entering into the SSMEs,
>> but the SRBs did not cause the explosion.  The SRBs did not explode first,
[quoted text clipped - 9 lines]
>
>Challenger's Ghost

Now I'm confused. I thought the SRB leak burned through the external
tank and the ET was what blew up.

-- David (not an aerospace engineer)
Alan Anderson - 16 Sep 2005 00:32 GMT
> Now I'm confused. I thought the SRB leak burned through the external
> tank and the ET was what blew up.

The SRB leak burned through the *structure* of the tank. The external
tank *broke* up.  Nothing "blew up" -- while the term "explosive burn"
is occasionally applied, the fireball was not an explosion.

See
http://science.ksc.nasa.gov/shuttle/missions/51-l/docs/rogers-commission/
Chapter-3.txt for a comprehensive description of what happened.
David Ball - 16 Sep 2005 01:07 GMT
>> Now I'm confused. I thought the SRB leak burned through the external
>> tank and the ET was what blew up.
[quoted text clipped - 6 lines]
>http://science.ksc.nasa.gov/shuttle/missions/51-l/docs/rogers-commission/
>Chapter-3.txt for a comprehensive description of what happened.

I can see what you mean.

--------------------- Pasted Text --------------------------
Within milliseconds there was massive, almost explosive, burning of
the hydrogen streaming from the failed tank bottom and liquid oxygen
breach in the area of the intertank.

 At this point in its trajectory, while traveling at a Mach number of
1.92 at an altitude of 46,000 feet, the Challenger was totally
enveloped in the explosive burn.  The Challenger's reaction control
system ruptured and a hypergolic burn of its propellants occurred as
it exited the oxygen-hydrogen flames.  The reddish brown colors of the
hypergolic fuel burn are visible on the edge of the main fireball.
The Orbiter, under severe aerodynamic loads, broke into several large
sections which emerged from the fireball.  Separate sections that can
be identified on film include the main engine/tail section with the
engines still burning, one wing of the Orbiter, and the forward
fuselage trailing a mass of umbilical lines pulled loose from the
payload bay.
--------------------- Pasted Text --------------------------

But that first paragraph sure reminds me of the description of an FAE
like a MOAB or BLU-82 except for having it's own oxidizer.

http://www.answers.com/topic/thermobaric-weapon
http://www.redrat.net/BUSH_WAR/moab.htm

-- David
Pat Flannery - 16 Sep 2005 07:26 GMT
>But that first paragraph sure reminds me of the description of an FAE
>like a MOAB or BLU-82 except for having it's own oxidizer.
>
>  

There are very high quality photos of the launch and break-up here:
http://www.aerospaceweb.org/question/investigations/q0122.shtml
It's really surprising just how intact the crew compartment stayed
during the break-up.

Pat
ghost@gmail.com - 18 Sep 2005 00:27 GMT
> >But that first paragraph sure reminds me of the description of an FAE
> >like a MOAB or BLU-82 except for having it's own oxidizer.
>
> There are very high quality photos of the launch and break-up here:
> http://www.aerospaceweb.org/question/investigations/q0122.shtml

Your guys could use a few good clues about ethical photo annotation,
Pat (e.g., with regard to wind direction and behavior, especially
relative to FSS and MLP orientation):

"But what was most unusual about this particular case was the direction
of the wind, blowing towards the west-northwest. As a result, the
super-cooled air descended directly into the lower portion of the right
SRB and impinged upon the aft field joint. An illustration of the wind
is depicted below atop a rear view of the Shuttle assembly."

Obviously, Pat, there is a gross disparity between the arrows and
"blowing towards the west-northwest."

Regardless, this theory was thoroughly debunked at the time by an
expert from the University of Florida at Gainesville. MSFC also
debunked the "colder right SRB" theory quite early, via a temperature
chart in one of the transcripts from the Rogers hearings. One Rogers
hearing confirmed an ice-encased *left-aft* SRB. The record may even
reflect the presentation of a photo of *that* particular ice to the
Commission.

You and your cohorts in the HORS can continue till doomsday to depict
left as right, but it will never change what actually happened --
deliberate cold-soaking of the left SRB via cryogenic hydrogen which
escaped from negligently installed facility plumbing.

Challenger's Ghost
ghost@gmail.com - 16 Sep 2005 00:40 GMT
> >> The initial explosion of Challenger came from gas entering into the SSMEs,
> >> but the SRBs did not cause the explosion.  The SRBs did not explode first,
[quoted text clipped - 9 lines]
>
> Now I'm confused.

No confusion was intended, at least on my part.

> I thought the SRB leak burned through the external tank

That was the conclusion of the Rogers Commission, not mine. I blame a
tank-damaging SRB thrust imbalance at lift-off, followed by a worse
imbalance for the tank explosion (neither caused by a leaking SRB).

> and the ET was what blew up.

It did, of course, but I've concluded that it was not the first thing
to do so. I believe an explosion of the right OMS pod barely preceded
it. (See, for example, <www.mission51l.com>.)

Challenger's Ghost
David Ball - 21 Sep 2005 21:05 GMT
[snip]

David wrote:
>> Now I'm confused.

John Wrote:
>No confusion was intended, at least on my part.

David Wrote:
>> I thought the SRB leak burned through the external tank

john Wrote:
>That was the conclusion of the Rogers Commission, not mine. I blame a
>tank-damaging SRB thrust imbalance at lift-off, followed by a worse
>imbalance for the tank explosion (neither caused by a leaking SRB).

David Wrote:
>> and the ET was what blew up.

John Wrote:
>It did, of course, but I've concluded that it was not the first thing
>to do so. I believe an explosion of the right OMS pod barely preceded
>it. (See, for example, <www.mission51l.com>.)
>
>Challenger's Ghost

I'm not an aerospace engineer so this brings to mind 2 questions.

1. What was the cause of the OMS pod exploding, aerodynamic forces, a
malfunction in the pod, or something else?

2. Aren't some of the OMS pods pointed towards the ET. Wouldn't they
be safed until the ET is separated so that they don't fire and burn
the ET?

Actually, I should also make sure I'm correct that an OMS pod is one
of the things that sticks out and has several thruster bells on it
pointed in different directions for maneuvering. IIRC, they use
hypergolic fuel. Are the holes in the nose, small OMS thrusters, but
not actually considered OMS pods. They sure look like thrusters, but I
suppose they could be there for some instrumentation purpose.

BTW, I've lurked off (mostly) and on for years, posting occasionally,
so I know a little of the history of the group and John. OTOH, I've
been posting lately and he seems to be willing to give a civil answer
to a question and not criticize me for not being an aerospace engineer
or not spending hours on google trying to find an answer before asking
something that most people here could answer in a couple minutes
without having to look anything up and probably in much simpler terms
than any technical document I could find in google.

I know many of you are mad at him because of his book. I haven't read
it. To be honest, so many things happened so fast and were viewed from
so far away  or through limited telemetry that I don't see how anyone
could be positive what happened, whether it be NASA, John, or the
Rogers Commission. I'm certainly not qualified to get in the argument
over the exact cause of Challenger, but I am interested in hearing
what different people think and getting the occasional question
answered on other topics.

As for my background, it's programming. From CP/M and 8080 Assembler
in the mid 70's, through writing firmware in assembler, writing
support libraries and porting language runtimes (sometimes including
emulating the 8080 CPU and MP/M) for other programmers to use in
applications, writing C then C++ (started when it was a program which
compiled C++ to C with dozens of parenthesis in each source line) to
c# and some website and database programming.

-- David
Herb Schaltegger - 21 Sep 2005 21:22 GMT
> I'm not an aerospace engineer

Neither is John Maxson.  Google his name for all the evidence you need
to know why most people have rightfully killfiled him.

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Rand Simberg - 16 Sep 2005 04:22 GMT
On Thu, 15 Sep 2005 17:49:20 -0500, in a place far, far away, David
Ball <davidbemail-1q04@yahoo.com.nospam> made the phosphor on my
monitor glow in such a way as to indicate that:

>>> The initial explosion of Challenger came from gas entering into the SSMEs,
>>> but the SRBs did not cause the explosion.  The SRBs did not explode first,
[quoted text clipped - 12 lines]
>Now I'm confused. I thought the SRB leak burned through the external
>tank and the ET was what blew up.\

Nothing "blew up."

The Shuttle was lost due to aerodynamic forces that destroyed the
structural integrity of the Orbiter, as a result of its separation
from the ET after it was destroyed by an impinging SRB.
Alex Terrell - 16 Sep 2005 10:01 GMT
> Nothing "blew up."
>
> The Shuttle was lost due to aerodynamic forces that destroyed the
> structural integrity of the Orbiter, as a result of its separation
> from the ET after it was destroyed by an impinging SRB.

In a repeat of the Challenger accident, what would the crew survival
probability be, if they're in an inline mounted CEV (on top of an EDS
on top of the ET) with escape system.
Rand Simberg - 16 Sep 2005 23:38 GMT
On 16 Sep 2005 02:01:47 -0700, in a place far, far away, "Alex
Terrell" <alexterrell@yahoo.com> made the phosphor on my monitor glow
in such a way as to indicate that:

>> Nothing "blew up."
>>
[quoted text clipped - 5 lines]
>probability be, if they're in an inline mounted CEV (on top of an EDS
>on top of the ET) with escape system.

Much higher, since there would be no structure for a failed SRB to
blowtorch away.  That's what seems to be the appeal of the system.  It
costs just as much as a Shuttle flight (more, actually, when you take
into account the other launches that you need to do to get equivalent
payload), but it's safer.
Alex Terrell - 16 Sep 2005 22:49 GMT
> On 16 Sep 2005 02:01:47 -0700, in a place far, far away, "Alex
> Terrell" <alexterrell@yahoo.com> made the phosphor on my monitor glow
[quoted text clipped - 15 lines]
> into account the other launches that you need to do to get equivalent
> payload), but it's safer.

Agree - Though I was actually thinking of the SDHLV rather than the
stick, so there is an ET to burn in to, an explosion of sorts might
occur, but the escape tower should take them clear.
Mike Dennis - 18 Sep 2005 13:28 GMT
>> On 16 Sep 2005 02:01:47 -0700, in a place far, far away, "Alex
>> Terrell" <alexterrell@yahoo.com> made the phosphor on my monitor glow
[quoted text clipped - 19 lines]
> stick, so there is an ET to burn in to, an explosion of sorts might
> occur, but the escape tower should take them clear.

The escape tower is only for very low velocity escapes.  It would look a lot
like the Challenger if the system activated at Mach 1.
Bob Haller - 18 Sep 2005 13:57 GMT
The escape tower is only for very low velocity escapes.  It would look
a lot
like the Challenger if the system activated at Mach 1.

The escape tower system is for all conditions untill the stack is too
high, where normal demating can occur.

apollos tower always was jettisoned at that point. the purpose is to
pull the capsule straight up away from the stack
Henry Spencer - 19 Sep 2005 21:01 GMT
>> Agree - Though I was actually thinking of the SDHLV rather than the
>> stick, so there is an ET to burn in to, an explosion of sorts might
>> occur, but the escape tower should take them clear.
>
>The escape tower is only for very low velocity escapes.  It would look a lot
>like the Challenger if the system activated at Mach 1.

Only if the designers are totally incompetent.  The Apollo escape tower
was jettisoned at about Mach 9, not because it was no longer usable but
because it was no longer needed.  Escape in the transonic region (circa
Mach 1) and at maximum dynamic pressure (circa Mach 2) were two of the
major design cases for it.

(Pad escape drove total motor impulse, to get the capsule high enough for
parachute deployment and far enough that the worst-case fireball wouldn't
overheat the chutes.  Transonic escape drove thrust, to get the capsule
clear of the rocket despite the very high aerodynamic drag at Mach 1.
Max-dynamic-pressure escape drove stability, because high aerodynamic
loads plus loads from the escape-motor plume could overstress the capsule
(a la Challenger) unless it stayed pointed pretty much into the wind.  And
near-vacuum escape adds issues of reentry stability -- they didn't want to
rely on active attitude control still being functional.  If memory serves,
all four cases were tested successfully.)
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Pat Flannery - 20 Sep 2005 08:16 GMT
>(Pad escape drove total motor impulse, to get the capsule high enough for
>parachute deployment and far enough that the worst-case fireball wouldn't
>overheat the chutes.
>  

I never thought of that aspect- the radiated IR flux of an exploding
Saturn V would have been tremendous.

Pat
Mike Dennis - 23 Sep 2005 22:29 GMT
>>> Agree - Though I was actually thinking of the SDHLV rather than the
>>> stick, so there is an ET to burn in to, an explosion of sorts might
[quoted text clipped - 20 lines]
> rely on active attitude control still being functional.  If memory serves,
> all four cases were tested successfully.)

I stand corrected.  I was only aware of 2 of the 4 criteria you mentioned,
but all 4 make sense.  But how could they have possibly tested at Mach 9?  I
can't imagine any wind tunnel rig that could simulate the conditions you
describe.
Henry Spencer - 24 Sep 2005 07:15 GMT
>I stand corrected.  I was only aware of 2 of the 4 criteria you mentioned,
>but all 4 make sense.  But how could they have possibly tested at Mach 9?  I
>can't imagine any wind tunnel rig that could simulate the conditions you
>describe.

To test something that's meant to take a capsule away from a rocket, you
put the capsule on a rocket...  The Little Joe II rocket was built
specifically to take dummy Apollo CMs up to realistic test conditions for
the escape system:  first transonic, then max q, and then hypersonic at
high altitude.  I don't think they went quite up to Mach 9, but it wasn't
really necessary -- once the capsule was high enough that aerodynamic
forces were down to near zero, the exact velocity didn't matter much.

(They did have to try twice for the high-altitude test:  the first time,
the Little Joe II went violently out of control at low altitude, which was
annoying in terms of trying to get the high-altitude test done, but did
show that the escape system would work successfully in a situation nobody
had expected.)
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Alex Terrell - 22 Sep 2005 21:25 GMT
With reference to Rand's comments elsewhere that crew shouldn't have
more protection than a $billion cargo, would it make sense to give the
more expensive cargos an escape launch system?
Pat Flannery - 22 Sep 2005 22:52 GMT
>With reference to Rand's comments elsewhere that crew shouldn't have
>more protection than a $billion cargo, would it make sense to give the
>more expensive cargos an escape launch system?
>  

I think Rand, like Robert MacNamara, knows the price of everything...and
the value of nothing. ;-)

Pat
Rand Simberg - 23 Sep 2005 02:03 GMT
On Thu, 22 Sep 2005 16:52:51 -0500, in a place far, far away, Pat
Flannery <flanner@daktel.com> made the phosphor on my monitor glow in
such a way as to indicate that:

>>With reference to Rand's comments elsewhere that crew shouldn't have
>>more protection than a $billion cargo, would it make sense to give the
[quoted text clipped - 3 lines]
>I think Rand, like Robert MacNamara, knows the price of everything...and
>the value of nothing. ;-)

Can you expand on that topic?  How many trillions of dollars should we
spend to ensure that no astronaut ever dies?
Rand Simberg - 23 Sep 2005 00:36 GMT
On 22 Sep 2005 13:25:45 -0700, in a place far, far away, "Alex
Terrell" <alexterrell@yahoo.com> made the phosphor on my monitor glow
in such a way as to indicate that:

>With reference to Rand's comments elsewhere that crew shouldn't have
>more protection than a $billion cargo, would it make sense to give the
>more expensive cargos an escape launch system?

Perhaps if they're as small as the crew module.  The best escape
system, of course, is a reliable space transport capable of safe
abort...
Henry Spencer - 24 Sep 2005 18:44 GMT
>With reference to Rand's comments elsewhere that crew shouldn't have
>more protection than a $billion cargo, would it make sense to give the
>more expensive cargos an escape launch system?

If it were practical, yes.  Unfortunately, they tend to be large and
heavy, and you'd need quite a large escape system and rather a lot of
added hardware.  And since those cargos already tend to max out the
largest available launchers...
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John Schilling - 17 Sep 2005 19:58 GMT
>> Nothing "blew up."

>> The Shuttle was lost due to aerodynamic forces that destroyed the
>> structural integrity of the Orbiter, as a result of its separation
>> from the ET after it was destroyed by an impinging SRB.

>In a repeat of the Challenger accident, what would the crew survival
>probability be, if they're in an inline mounted CEV (on top of an EDS
>on top of the ET) with escape system.

Somewhere in the range of eighty to ninety percent.  If you've got a
proper launch escape system, and you activate it any time before the
whole stack actually explodes and/or tumbles, a Challenger accident
won't hurt you.

However, a launch escape system with enough oomph to get that job done,
might kill you all by itself.  And you still need a second or so of
warning to use the escape system.  So there are still lethal failure
modes, and I'd be greatly skeptical of any engineer who said they could
be reduced below the five-percent level.  I'd dismiss out of hand any
bureaucrat who made such a claim.

Basically, a launch escape system is an ejection seat with a broader
envelope.  Ejection seats make military aircraft safer than they would
otherwise be, but they are a desperate last resort and people still
die in that business.

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Pat Flannery - 18 Sep 2005 01:47 GMT
>However, a launch escape system with enough oomph to get that job done,
>might kill you all by itself.  And you still need a second or so of
>warning to use the escape system.
>  

Not necessarily- Mercury used an entirely automatic escape system
(Gemini was manual, and Apollo was manual or automatic depending on the
severity of the fault the vehicle status sensors detected.), and given
the fact that a failure of a SRB could be extremely fast and
cataclysmic, you'd probably want the stick to use a fully automatic
system during first stage burn.
Provided that the crew sat in their acceleration couches braced for LES
firing until first stage separation occurred, there is no reason why you
couldn't have the LES extremely quick firing.
Of course this means that the crew won't be pushing buttons on  the way
up, but rather riding as passengers until first stage burn is completed.

Pat
John Schilling - 19 Sep 2005 04:40 GMT
>>However, a launch escape system with enough oomph to get that job done,
>>might kill you all by itself.  And you still need a second or so of
>>warning to use the escape system.

>Not necessarily- Mercury used an entirely automatic escape system
>(Gemini was manual, and Apollo was manual or automatic depending on the
>severity of the fault the vehicle status sensors detected.), and given
>the fact that a failure of a SRB could be extremely fast and
>cataclysmic, you'd probably want the stick to use a fully automatic
>system during first stage burn.

I was assuming a fully automatic escape system.  It *still* takes finite
time to clear the danger zone.  Hopefully less time than it takes the
danger to grow to non-survivable limits, but keep in mind the auto-escape
can't be set on a hair trigger given that it has a non-trivial possibility
of killing the crew all by itself.

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Henry Spencer - 19 Sep 2005 20:34 GMT
>...Mercury used an entirely automatic escape system
>(Gemini was manual, and Apollo was manual or automatic depending on the
>severity of the fault the vehicle status sensors detected.), and given
>the fact that a failure of a SRB could be extremely fast and
>cataclysmic, you'd probably want the stick to use a fully automatic
>system during first stage burn.

The trouble is, as John has noted, the escape system itself is dangerous,
so you would prefer activation to be manual if at all possible, to
minimize false alarms.  Mercury's fully-automatic system was a nightmare
to develop and debug -- which is why Apollo's system was automatic only
for three types of especially-severe failure -- and was justified mainly
by vague fears of pilot incapacitation (on the part of influential but
basically clueless kibitzers, not the design engineers).
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Pat Flannery - 19 Sep 2005 23:46 GMT
>The trouble is, as John has noted, the escape system itself is dangerous,
>so you would prefer activation to be manual if at all possible, to
>minimize false alarms.  Mercury's fully-automatic system was a nightmare
>to develop and debug

Given the state of the art in electronics at the time I could imagine it
was, but today's abilities should allow a system of multiple independent
sensors and independent control computers to examine performance data
several times a second and vote on whether the escape system should be
fired.

> -- which is why Apollo's system was automatic only
>for three types of especially-severe failure -- and was justified mainly
>by vague fears of pilot incapacitation (on the part of influential but
>basically clueless kibitzers, not the design engineers).
>  

If you're going with a solid first stage, about the only thing that's
going to be fast enough in case of a case rupture is a automatic
system... you could have a manual system also, but that requires some
pretty quick thinking on the part of the crew after they determine
something's wrong.

Pat
Henry Spencer - 20 Sep 2005 14:50 GMT
>>...Mercury's fully-automatic system was a nightmare to develop and debug
>
[quoted text clipped - 3 lines]
>several times a second and vote on whether the escape system should be
>fired.

The problem now is not so much the implementation details -- although
things like voting algorithms for safety-critical decisions are *NOT*
simple -- but the decision rules.  It's one thing to deal with specific
cases where you know what to look for, quite another to try to build a
fully automatic system that can cope with even the weird ones.  Again,
bear in mind that you can't just activate whenever in doubt, because the
escape process itself is dangerous.

Apollo called this one correctly:  leave the decision to the crew except
for specific cases where a lethal problem could develop *very* quickly.  

>If you're going with a solid first stage, about the only thing that's
>going to be fast enough in case of a case rupture is a automatic
>system...

Maybe.  Depends on whether you can give some early warning of such cases,
with suitable sensors.  That is, what are the likely *causes* of case
rupture, and how quickly do they develop?

Remember too that an escape system does take some time to operate and get
the spacecraft clear.  A problem that strikes *too* suddenly may not be
survivable even with automatic escape.  Some sense of proportion is
needed.  If serious effort on automatic escape would only give you (say) a
5% chance of surviving a casing rupture, that effort is almost certainly
better spent elsewhere.

>you could have a manual system also, but that requires some
>pretty quick thinking on the part of the crew after they determine
>something's wrong.

Well-trained crews can respond quickly.  A single Saturn V engine failure
just after liftoff could cause an Apollo launch to fall back onto the pad;
that case was left to manual abort.

Note also the Gemini 6 non-abort, where a well-trained commander decided
(correctly) *not* to abort in a situation that superficially called for it.
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Pat Flannery - 21 Sep 2005 07:42 GMT
>The problem now is not so much the implementation details -- although
>things like voting algorithms for safety-critical decisions are *NOT*
[quoted text clipped - 3 lines]
>bear in mind that you can't just activate whenever in doubt, because the
>escape process itself is dangerous.

As near as I can see, the four basic failure modes of the stick's first
stage would be:
1.) Case burn-through, as occurred on Challenger...this would be slow
enough that a manual system would suffice.
2.) Catastrophic case rupture due to a pressure excursion inside the
casing caused by abnormal propellant burn or a clogging of the internal
bore or exhaust nozzle. This would probably require a fully automatic
response.
3.) Failure of proper exhaust nozzle gimbal response, or the nozzle
getting stuck in place during gimbaling. Again, you'd probably want the
system to be automatic in this case.
4.)  Disintegration of the nozzle assembly of the SRB. This would
probably be slow enough to allow a manual system to be used, as it would
probably not result in a immediate change in heading, and might well
result in a net loss of thrust to the SRB.
I'd still go fully automatic in all cases...but the thing is, given the
SRB's really outstanding performance record to date (1 failure in 218
firings) I'd be quite confident to ride on it with no emergency escape
system at all, especially after the Challenger fixes.
As for the liquid upper stage- that's a case where engine shutdown would
probably make a manual system a very viable idea...particularly given
that it would occur in a thin enough atmospheric environment that simple
CEV separation without use of a escape tower would be the most likely
means of escape after engine shutdown or gimbal failure.

Pat

Henry Spencer - 21 Sep 2005 18:10 GMT
>1.) Case burn-through, as occurred on Challenger...this would be slow
>enough that a manual system would suffice.

Quite so.  It doesn't happen in a hurry.

>2.) Catastrophic case rupture due to a pressure excursion inside the
>casing caused by abnormal propellant burn or a clogging of the internal
>bore or exhaust nozzle. This would probably require a fully automatic
>response.

Gut feeling:  that case is too fast even for automatic escape.  Effort
should go into minimizing the probability of it happening.

>3.) Failure of proper exhaust nozzle gimbal response, or the nozzle
>getting stuck in place during gimbaling. Again, you'd probably want the
>system to be automatic in this case.

This one's borderline.  On the Saturn V, some cases of this caused
automatic escape and others didn't.

>4.)  Disintegration of the nozzle assembly of the SRB. This would
>probably be slow enough to allow a manual system to be used, as it would
>probably not result in a immediate change in heading, and might well
>result in a net loss of thrust to the SRB.

It'll probably put the flame out, in fact.  That propellant burns well
only at high pressure, and has a strong tendency to go out on sudden
pressure drops in particular.  Again, manual control seems adequate.

>I'd still go fully automatic in all cases...

I wouldn't; the less you have to trust the automatic system, the better.

>but the thing is, given the
>SRB's really outstanding performance record to date (1 failure in 218
>firings) I'd be quite confident to ride on it with no emergency escape
>system at all, especially after the Challenger fixes.

Once, maybe.  Not if I was going to do it with some frequency.  That
failure rate is good only by artillery-rocket standards.
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Alex Terrell - 21 Sep 2005 19:57 GMT
> >I'd still go fully automatic in all cases...
>
> I wouldn't; the less you have to trust the automatic system, the better.

Who would trigger the manual system?

On what inputs would they trigger the manual system?

If they're instructed to trigger the manual abort when three red lights
and two orange lights show, then why would this not be codified and
made automatic?
Henry Spencer - 22 Sep 2005 01:04 GMT
>> >I'd still go fully automatic in all cases...
>> I wouldn't; the less you have to trust the automatic system, the better.
>
>Who would trigger the manual system?

Whoever's riding it.  (If nobody's aboard, you probably don't care.)

>On what inputs would they trigger the manual system?

Depends on the kind of failure.  The Saturn V Flight Manual has a table of
failure types and what cues the crew uses to decide to abort.  The rule is
that there should be two independent sources confirming the need to abort,
although Mission Control can light an ABORT light on the panel and that
counts as one.  (Mission Control is specifically charged with watching for
slowly-developing problems, in particular.)  For example, for an engine-out
failure in the first few seconds, you abort on two out of three of:

(a) one of the "thrust OK" lights on the panel (which are derived from
pressure switches in the engines) goes out;

(b) you feel a drop in acceleration and possibly a lurch sideways;

(c) the ABORT light goes on.

>If they're instructed to trigger the manual abort when three red lights
>and two orange lights show, then why would this not be codified and
>made automatic?

Partly because, as above, some of the cues they're supposed to respond to
are not just lights on the panel.  Partly because one of their jobs is to
decide how reliable the information is.  And partly because they're also
charged with deciding when unusual circumstances justify breaking the
rules, one way or the other.  Wally Schirra decided not to abort Gemini 6
because he didn't think the rocket had really left the pad, despite what
the panel showed, and he was right.
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Pat Flannery - 22 Sep 2005 01:18 GMT
>Who would trigger the manual system?
>
[quoted text clipped - 4 lines]
>made automatic?
>  

This reminds me of the concept of having the Dyna-Soar pilot manually
fly the Titan to orbit based on the information that he was getting on
his control panel  about the actual heading compared to the planned one;
at that point, you might just as well take the pilot out of the loop and
let it ascend on autopilot, with manual piloting as a back-up in case
something wasn't working right with the autopilot.
Peering out of the CEV windows, I don't know how the crew is going to
have better information on what the booster is up to than stage
performance sensors would.
I could see the crew being given the ability to manually abort if they
think that the automatic system has missed something (say they suddenly
smell smoke in the cabin) but not the other way around, where they can
override the automatic system.

Pat
Pat Flannery - 22 Sep 2005 04:28 GMT
>  
>
[quoted text clipped - 8 lines]
>
>  

Well, we haven't had one blow yet.

>It'll probably put the flame out, in fact.  That propellant burns well
>only at high pressure, and has a strong tendency to go out on sudden
>pressure drops in particular.  Again, manual control seems adequate.
>  

Which brings up a question- would a case rupture also cause the
propellant to snuff out if it was limited to one segment like it was
during the Thiokol test?

>  
>
[quoted text clipped - 3 lines]
>I wouldn't; the less you have to trust the automatic system, the better.
>  

Again though, I think it's going to be a case where the sensors tell the
crew to abort, and they really won't have enough information on what's
going on below them to second guess its advice, so they will almost
certainly abort based on what it's telling them. But there is a time-lag
inherent in this approach that could be fatal.

Pat
Henry Spencer - 22 Sep 2005 05:13 GMT
>>>2.) Catastrophic case rupture...
>>Gut feeling:  that case is too fast even for automatic escape.  Effort
>>should go into minimizing the probability of it happening.
>
>Well, we haven't had one blow yet.

Yet.  That doesn't mean it's impossible.  There have been some quite
spectacular fireworks displays from Titan SRBs.  Thinking "this time is
different" is a good way to lose your money and/or life.

>>It'll probably put the flame out, in fact.  That propellant burns well
>>only at high pressure, and has a strong tendency to go out on sudden
[quoted text clipped - 3 lines]
>propellant to snuff out if it was limited to one segment like it was
>during the Thiokol test?

Depends on how big a hole it opens up, but the chances seem good.
However, that won't affect the rupture itself, which is something that
generally happens on a much shorter time scale.

>>>I'd still go fully automatic in all cases...
>>I wouldn't; the less you have to trust the automatic system, the better.
>
>Again though, I think it's going to be a case where the sensors tell the
>crew to abort, and they really won't have enough information on what's
>going on below them to second guess its advice...

If so, that's a problem which needs solving, not a law of nature.

(Sample:  is there any reason *not* to give them full video coverage of
the entire exterior?  Why should they be the ones with the worst view?)

I can see having to trust an automatic system for cases where there
definitely isn't time for the crew to react, such as (probably) nozzle
gimbal hard over near max q.  But that should be the *only* reason for
telling the crew that you don't trust them to get it right when their
lives are at stake.
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Pat Flannery - 22 Sep 2005 08:16 GMT
>>Well, we haven't had one blow yet.
>>    
>
>Yet.  That doesn't mean it's impossible.

Oh, I don't think it's impossible...I think that it is very, very
unlikely though.

>  There have been some quite
>spectacular fireworks displays from Titan SRBs.  Thinking "this time is
>different" is a good way to lose your money and/or life.
>  

Different manufacturer and different design on the two SRBs though.
Which is rather like saying that the Comet's failure rate should reflect
upon the reliability of the 707.

>> Again though, I think it's going to be a case where the sensors tell the
>>
[quoted text clipped - 7 lines]
>the entire exterior?  Why should they be the ones with the worst view?)
>  

I imagine they will have cameras looking at the booster's exterior
during ascent, as well as possibly video from Mission Control showing
their view of it.
But here's a question- since sensor data from the vehicle will be
downloading to Mission Control as well as feeding itself into the CEV's
flight computers from the same set of sensors, if the Big Red Light goes
on in the CEV's cockpit, it will also be going on in Mission Control.
And that will mean you can either trust your gut instincts and external
views of the vehicle, or trust what your instruments are telling you and
Mission Control...and they teach pilots to trust their instruments
unless they are completely sure that they are wrong, and have complete
confidence that their eyes aren't being deceived and there is indeed a
problem with their instruments.
If you don't see or feel something going wrong with the SRB, that
doesn't mean that something isn't going wrong with it, and if it were me
that abort switch would be getting pushed around one second after the
BRL came on, no matter what I though the real situation was. For
starters, it's going to take a few seconds to look for some problem on
the external video, especially considering that you are going to be
sitting in a vibrating crew compartment while you are doing it, then you
are going to have to determine exactly why the BRL is on if nothing is
wrong, and you frankly don't have that time if something really is wrong
and you just haven't spotted it.

>I can see having to trust an automatic system for cases where there
>definitely isn't time for the crew to react, such as (probably) nozzle
>gimbal hard over near max q.  But that should be the *only* reason for
>telling the crew that you don't trust them to get it right when their
>lives are at stake.
>  

I still would go with a fully automatic system with manual back-up
activation if the crew thought that something was wrong that the LES
wasn't picking up for some reason.
But since (at least in my case) I'd be hitting the abort switch if the
sensors told me to, I can't see any reason why I should be in the loop
at all as it would only cause a delay in activating the escape system
which could prove fatal.

Pat
Volker Hetzer - 22 Sep 2005 21:14 GMT

> I still would go with a fully automatic system with manual back-up
> activation if the crew thought that something was wrong that the LES
[quoted text clipped - 3 lines]
> at all as it would only cause a delay in activating the escape system
> which could prove fatal.
Seconded. Astronauts are passengers, doing a job once in orbit.

Lots of Greetings!
Volker
Scott Hedrick - 23 Sep 2005 17:21 GMT
> Well, we haven't had one blow yet.

- Unknown NASA manager, after the 24th shuttle launch
Jeff Findley - 21 Sep 2005 18:18 GMT
> 2.) Catastrophic case rupture due to a pressure excursion inside the
> casing caused by abnormal propellant burn or a clogging of the internal
> bore or exhaust nozzle. This would probably require a fully automatic
> response.

A case burst is thought to be not survivable (based on engineering
analysis).  That's from a PDF I've got titled "Reliability and Crew Safety
Assessment for Solid Rocket Booster / J-2S Based Launch Vehicle".

I believe you can find that PDF at:

http://www.safesimplesoon.com/assets/documents/Reliability+CrewSafety.pdf

The document also has a pretty detailed initial analysis of the different
failure modes of "the stick" and what the survivability of each failure mode
should be.  Granted that this isn't quite "the stick" as currently
envisioned (e.g. NASA wants an SSME powered upper stage for more payload
than a J-2S would give), but it's closer than guess work.

Jeff
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Derek Lyons - 21 Sep 2005 19:44 GMT
>A case burst is thought to be not survivable (based on engineering
>analysis).  That's from a PDF I've got titled "Reliability and Crew Safety
[quoted text clipped - 3 lines]
>
>http://www.safesimplesoon.com/assets/documents/Reliability+CrewSafety.pdf

Fascinating and chilling reading.

D.
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Herb Schaltegger - 21 Sep 2005 20:11 GMT
>> A case burst is thought to be not survivable (based on engineering
>> analysis).  That's from a PDF I've got titled "Reliability and Crew Safety
[quoted text clipped - 5 lines]
>
> Fascinating and chilling reading.

I've tried to scan through it since lunch but I keep getting
interrupted.  Damn that real work! ;-)

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Pat Flannery - 22 Sep 2005 01:45 GMT
>>    
>
>I've tried to scan through it since lunch but I keep getting
>interrupted.  Damn that real work! ;-)
>  

I downloaded it the first time it got mentioned around here- read it
carefully. For the sake of conservatism, they _assume_ that a case
rupture on ignition is a 100% fatal situation, but they also say that
that might not be the actual case.
On the Thiokol case rupture test, damage was limited to the segment that
failed, and did not spread to the segments above or below it.
The worst-case failure is the upper segment or top thrust dome of the
SRB failing. Failures further down the SRB don't generate as damaging of
shockwaves, and having it occur in flight rather than on the pad drives
the pressure wave backwards, and further reduces the shock effect.
If the case does rupture, it ruptures for a reason- either there is some
structural flaw in the SRB casing (and they get very carefully checked
for flaws) or there is a problem  of some sort with the burning of the
fuel grain leading to a pressure excursion that causes the case to fail
due to being overstressed. And the grain is very carefully checked
during production and assembly.
The SRB is a proven design that has suffered 1 failure in 218
operational uses. That is an exceptionally good reliability for any
rocket booster.
We've had a case leak, but never a case rupture in operations. The
Challenger leak was slow enough in its growth that it would have given  
plenty of time for the activation of a escape system- Hell, the SRB was
basically intact even after the Challenger launch stack broke up.

Pat
Josh Hill - 21 Sep 2005 20:53 GMT
>> 2.) Catastrophic case rupture due to a pressure excursion inside the
>> casing caused by abnormal propellant burn or a clogging of the internal
[quoted text clipped - 14 lines]
>envisioned (e.g. NASA wants an SSME powered upper stage for more payload
>than a J-2S would give), but it's closer than guess work.

They say, though, "In fact, although it has been assumed here that all
case bursts result in crew loss, the physical similarities of the
consequences of most case b urst events indicate a potential high
degree of survivability from most of these events."

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Reed Snellenberger - 20 Sep 2005 04:23 GMT
> Mercury's fully-automatic system was a nightmare to develop and debug
> -- which is why Apollo's system was automatic only for three types of
> especially-severe failure -- and was justified mainly by vague fears
> of pilot incapacitation (on the part of influential but basically
> clueless kibitzers, not the design engineers).

Henry, do you know whether the abort logic for both Mercury and Apollo
done in analog, or had digital tech emerged sufficiently by the time
Apollo flew that they were able to implement it in the GP computer?  

It doesn't sound like it from your description...

I looked through the techniques they used to "program" the ejection seat
sequence on Gemini (think it was one of the documents Rusty scared up),
and was amazed at the way they used detonating cord & other
bits-and-pieces to define the order & delays between each event.  It
sounded like a fun job...

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Henry Spencer - 20 Sep 2005 05:20 GMT
>> Mercury's fully-automatic system was a nightmare to develop and debug
>> -- which is why Apollo's system was automatic only for three types of
[quoted text clipped - 3 lines]
>done in analog, or had digital tech emerged sufficiently by the time
>Apollo flew that they were able to implement it in the GP computer?

Bits and pieces of it may have been technically digital, but there was no
software in the abort logic -- it was pure hardware.

Apollo really wasn't computerized except for navigation and maneuvering.
The computer started out as purely the brains of the guidance/navigation
system, with no other responsibilities.  Later on it acquired one control
job:  Block I's CM autopilot was analog hardware, Block II's was software
in the guidance computer.  This was considered a bit daring and there was
considerable debate about whether it was a good idea, but in the end it
worked better that way.

Most everything else was hard-wired, including many things we would do in
software as a matter of course.  Remember, the CSM was basically a 1961
design with various local upgrades.  (I was once told -- haven't checked
the numbers myself -- that close to 1/3 of the CM's total mass was
electronics and electrical gear.)
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John - 18 Sep 2005 19:57 GMT
> In article <1126861307.927304.247490@f14g2000cwb.googlegroups.com>,
> Alex Terrell
[quoted text clipped - 19 lines]
> warning to use the escape system.  So there are still lethal failure
> modes,

Put sensors on the stick to detect the leek. eg pressure sensors
inside and / or IR video cams on the outside. A leek that would
destroy the stick would take more than 1 sec to develop.

> and I'd be greatly skeptical of any engineer who said they could
> be reduced below the five-percent level.  I'd dismiss out of hand any
[quoted text clipped - 4 lines]
> otherwise be, but they are a desperate last resort and people still
> die in that business.

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Herb Schaltegger - 19 Sep 2005 18:51 GMT
> Put sensors on the stick to detect the leek. eg pressure sensors
> inside and / or IR video cams on the outside. A leek that would
> destroy the stick would take more than 1 sec to develop.

That's "leak" . . . And on what engineering analysis do you base your
conclusion?

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Pat Flannery - 19 Sep 2005 21:33 GMT
>Put sensors on the stick to detect the leek. eg pressure sensors
>inside and / or IR video cams on the outside. A leek that would
>destroy the stick would take more than 1 sec to develop.
>  

When I eat leeks, I generally get an abnormal rise in gas pressure an
hour or so later, leading to dangerous venting. :-)

Pat
Tom Cuddihy - 20 Sep 2005 04:53 GMT
> Put sensors on the stick to detect the leek. eg pressure sensors
> inside and / or IR video cams on the outside. A leek that would
> destroy the stick would take more than 1 sec to develop.

Which is one of the reason's no one's worried about a stick case
leak--there's no external tank next door to burn into and blow up.

On the other hand, a motor grain crack that causes a mere 10% increase
in burning area would likely double the pressure inside the case
instantly--not much time for protection there. I've partially come
around on this one--but the extensive data on SRBs significantly
reduces the risk of this kind of manufacturing error.

Tom
Bob Haller - 22 Sep 2005 13:21 GMT
With a well designed capsule and escape tower what can go wrong?
Volker Hetzer - 22 Sep 2005 21:16 GMT
> With a well designed capsule and escape tower what can go wrong?
How do you quantify the wellness of the design of the capsule and
escape tower?

Hint: With a well designed operating system and software, why
do I still need a firewall?

Lots of Greetings!
Volker
John Schilling - 24 Sep 2005 19:48 GMT
>With a well designed capsule and escape tower what can go wrong?

With a well-designed launch vehicle, why would you need an escape
tower for your capsule?  

Hint: "Well-designed" does not mean "infallible".  All the things
that can go wrong with a launch vehicle, can go wrong with an
escape tower - which is, after all, a suborbital launch vehicle
in its own right.

Plus, all the failure modes unique to escape towers.  The launch
vehicle failure that requires use of an escape tower, can be so
violent that no escape tower can open the distance fast enough for
any capsule to survive.  The escape tower can fail to launch when
triggered.  The crew and/or computer can fail to trigger the escape
tower when needed.  The crew and/or computer can trigger the escape
tower when it is not needed.  The escape tower can be triggered in
a part of its operational envelope that has not been tested and
contains hidden failure modes.  The escape process can be violent
enough to injure or kill the crew.

And, of course, there's no escape tower to resort to when the escape
tower fails.

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Scott Hedrick - 23 Sep 2005 17:25 GMT
>A leek that would
> destroy the stick would take more than 1 sec to develop.

O MY GOD! Killer onions from space!
John Doe - 18 Sep 2005 00:58 GMT
> In a repeat of the Challenger accident, what would the crew survival
> probability be, if they're in an inline mounted CEV (on top of an EDS
> on top of the ET) with escape system.

Depends on the vehicle design. If it can land on parachutes  as a dead
mass, then yeah, survivability would be much better. (imagine if the
Shuttle's crew cabin had had parachutes).

But if the CEV depends on active control surfaces, perhaps some engines
to propell it away from wreckage first, then survivability is less since
you require some functioning systems to get the CEV to egress from stack
and land properly.

Chances of damage to CEV during initial explosion are less due to inline
design, but not nill, especially if the failure occurs in the stage
directly below the CEV.
ghost@gmail.com - 18 Sep 2005 01:59 GMT
> > In a repeat of the Challenger accident, what would the crew survival
> > probability be, if they're in an inline mounted CEV (on top of an EDS
> > on top of the ET) with escape system.
>
> Depends on the vehicle design.

In the event of a *real* aft burnthrough in the solid rocket, the stick
will cartwheel quickly.

Challenger's Ghost
David Ball - 16 Sep 2005 13:56 GMT
>The Shuttle was lost due to aerodynamic forces that destroyed the
>structural integrity of the Orbiter, as a result of its separation
>from the ET after it was destroyed by an impinging SRB.

I looked at the description and pictures on the aerospaceweb.org
website.

OK, after looking at the article/pictures, I agree that the Shuttle
portion of the stack was lost due to aerodynamic forces, although (due
to lack of clear captioning on some of the photos) some would probably
argue whether it was aerodynamic forces that started the aerodynamic
breakup or a burnthrough to the RCS fuel removing the shuttle nose.
I'm not trying to argue that. I should also probably mention that I
have OCD (although it's extremely mild compared to 30-40 years ago),
which can sometimes make you very literal about how something is
described.

The SRBs were destroyed using onboard self-destruct explosives after
separating/coming loose from the stack, so that part of the stack is
accounted for.

Acknowledging that the shuttle portion of the stack was lost due to
aerodynamic forces, and ignoring whether or not the shuttle was still
attached to the ET at the time, what destroyed the ET? I keep seeing
terms like "explosively burning vapor" which sounds a lot like the
Daisy Cutter bombs the Air Force dropped from C-130's and detonated
just above ground (avoiding making a crater) to clear out the trees
and make an LZ for the helicopters. The difference seemingly being
that the ET was traveling at supersonic speed so most of the
"explosively burning vapor" was trailing out behind it, and it was so
huge that it took a longer time to "explosively burn" all that fuel
and oxidizer.

If the ET was statically mounted on the pad without the rest of the
stack and something like a small rocket motor was mounted sideways to
create the burnthrough on the ground, would you describe the result as
an explosion/blowing up? Is being supersonic, and so huge that it
takes longer to be destroyed, the difference between blowing up and
being called "explosively burning vapor"?

Also, after seeing what foam traveling at about 500 MPH (I don't know
the actual stack speed when the foam came off and accelerated to about
500 MPH before hitting the RCC) could do to Columbia, and seeing as
Challenger was described as traveling at about 1,250 mph 76 seconds
into the flight when the SRB rotation pushed the stack so that it's
nose was no longer aligned with the airflow, one has to wonder if any
ET parts came off and did some damage to Challenger as well. I'm still
amazed they were able to figure out as much as they did about
Challenger.

Sorry to be such a pain.

-- David
Greg D. Moore (Strider) - 16 Sep 2005 14:37 GMT
> Acknowledging that the shuttle portion of the stack was lost due to
> aerodynamic forces, and ignoring whether or not the shuttle was still
[quoted text clipped - 7 lines]
> huge that it took a longer time to "explosively burn" all that fuel
> and oxidizer.

Basically yes.

The SRB pivoted into the O2 tank, opening it up, the entire tanke failed and
burned.
Ray - 16 Sep 2005 02:56 GMT
   Basically, I believe the SRBs are safer, cheaper and more powerfull than
a lot of hydrogen/oxygen engines.

>> The initial explosion of Challenger came from gas entering into the
>> SSMEs,
[quoted text clipped - 11 lines]
>
> Challenger's Ghost
S. Wand - 16 Sep 2005 02:42 GMT
Has anyone commented on the changes required for the SRB fuel burn?   The
shuttle SRB burns 3 mil pounds of thrust for a couple minutes.  Will the
Stick run a little less hot for a longer period of time?  If not, what are
the g-forces associated with the Stick?  5 or 6 G's would end the era of the
citizen astronaut...

>         Has the final CEV design been chosen and what will it look like, the
> Lockheed design with small winglets or will it be a complete modular design
[quoted text clipped - 14 lines]
>
> http://www.safesimplesoon.com/default.htm
richard schumacher - 16 Sep 2005 14:40 GMT
> Has anyone commented on the changes required for the SRB fuel burn?   The
> shuttle SRB burns 3 mil pounds of thrust for a couple minutes.  Will the
> Stick run a little less hot for a longer period of time?  If not, what are
> the g-forces associated with the Stick?  5 or 6 G's would end the era of the
> citizen astronaut...

Heh, heh.  No more senatorial astronauts, either.
Ed Kyle - 16 Sep 2005 14:46 GMT
> Has anyone commented on the changes required for the SRB fuel burn?   The
> shuttle SRB burns 3 mil pounds of thrust for a couple minutes.  Will the
> Stick run a little less hot for a longer period of time?  If not, what are
> the g-forces associated with the Stick?  5 or 6 G's would end the era of the
> citizen astronaut...

They're putting a 100 tonne or so second stage
on top of it (weighs as much as an orbiter),
plus a 20-25 tonne payload, and the burn profile
could be tweaked if needed, so the Gs won't
be that bad.

- Ed Kyle
S. Wand - 17 Sep 2005 01:44 GMT
I read another article that supports your comment - quoting a maximum of 3g.
The second stage is bigger than I thought.

I've also seen varying quotes on the price of each launch of the Stick - but
it looks to be around $250 mil.   Unbelievable for a "simple" capsule
design - especially for a capsule that can be reused up to 10 times, and
with reusable solid boosters.   I thought SRB's cost around $35 mil each.
If they can't keep the cost down to $100 million per launch, then I have a
hard time imaging Congress would approve it, in light of Katrina and Iraq.
I've also seen a price tag of $500 million for the in-line heavy, but that's
probably a bit more reasonable given a smaller number of launches and four
times the throwweight.

I suspect that NASA is gold-plating the CEV design.  Is there a compelling
reason for developing a capsule that carries more than 4 astronauts?

> > Has anyone commented on the changes required for the SRB fuel burn?   The
> > shuttle SRB burns 3 mil pounds of thrust for a couple minutes.  Will the
[quoted text clipped - 9 lines]
>
>  - Ed Kyle
Ed Kyle - 18 Sep 2005 02:05 GMT
> I read another article that supports your comment - quoting a maximum of 3g.
> The second stage is bigger than I thought.
[quoted text clipped - 8 lines]
> probably a bit more reasonable given a smaller number of launches and four
> times the throwweight.

Big rockets cost big bucks - and SRB-SSME or SRB-J2S
will be the biggest rocket in the world once it is
operating.  At $250 million, the rocket would actually
be pretty cheap compared to existing prices.  At that
price, it would be able to launch a shuttle's worth of
payload for about 1/2 the price (or better).  I suspect
that the CEV payload will cost as much as the launch
vehicle, or more.

- Ed Kyle
Brian Thorn - 18 Sep 2005 16:15 GMT
> I suspect
>that the CEV payload will cost as much as the launch
>vehicle, or more.

Don't they all?

Brian
Brian Gaff - 16 Sep 2005 10:21 GMT
I still had sight in the 80's and the actual cause of that  explosion was
really very plain to see on the video.

The joint leaked hot gas near the base of one SRB, this mounting eventually
broke as it was melted. The top of the SRB thus swung in toward the tank as
the bottom swung away, pivoting on the top fixing.

The External tank was thus punctured, and you could clearly see the vapour
coming out and with all that heat and exhaust about.... Bang, big time.

If anything, it is the lack of a way to stop an SRB which is one of the
problems, though I don't think you could have reacted early enough in the
Challenger case anyhow. That problem was clearly due to launching with
temperature parameters outside of the design range.

All you can do with solids, is jettison them, you cannot turn them off.

As for designs of vehicle, there is no 'right design' as I feel half the
problem is that nobody is really sure what they want it to actually do!

Assumedly, it will need to service the station, assuming the international
community does not trash it, but if we are talking moon, then you will, I
feel need two ships anyway, a living and working transport craft, and a
lander and take off craft at the lunarend of things, much as with Apollo.

So, it boilds down to what you want at the Earth end. if you could do a
modular design, then the capsule is king, in my mind, but if its just a
ferry and remains in one configuration  much like the shuttle, then there
are operational advantages to a fly back design, especially if you are going
to bring back sensitive scientific equipment.

Brian
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>        Has the final CEV design been chosen and what will it look like,
> the Lockheed design with small winglets or will it be a complete modular
[quoted text clipped - 15 lines]
>
> http://www.safesimplesoon.com/default.htm
Jeff Findley - 16 Sep 2005 14:02 GMT
> I still had sight in the 80's and the actual cause of that  explosion was
> really very plain to see on the video.
[quoted text clipped - 12 lines]
>
> All you can do with solids, is jettison them, you cannot turn them off.

I'm not aware of any launch vehicle that had the capability to jettison an
SRB that was still firing.  Furthermore, thrust termination of solid rocket
boosters can be done, but it's so violent that you'd end up losing your
payload anyway, so why bother trying?

The only thing could could do is activate a launch escape system and get
away from the launch vehicle.  The only problem with that is how do you
detect a problem?  Unfortunately, large segmented solids have been known to
go "boom", not just leak.  When one of those goes "boom" you're talking
about rupturing a pressure chamber that's essentially the size of the entire
solid stage.  That's a lot of energy released at once.

> As for designs of vehicle, there is no 'right design' as I feel half the
> problem is that nobody is really sure what they want it to actually do!
[quoted text clipped - 9 lines]
> are operational advantages to a fly back design, especially if you are going
> to bring back sensitive scientific equipment.

The CEV has rougly the same requirements as the CSM did.  It goes up and
down with a crew and/or cargo and needs to be able to rendezvous and dock
with other modules in orbit.  NASA also wants it to be reusable and far more
capable in some ways than the CSM.  It seems that what they want is
something with the shuttle's capabilities, minus the large payload bay, the
main engines, and the large wings.

Because of this, I'm not convinced that a CEV plus the stick plus a SDHLV
will require any less people (and money) than the shuttle does today.  It's
just a shell game where you move the cargo, SSME's, and SRB's to the SDHLV,
a single SRB and SSME to the stick, and everything else that was the shuttle
gets stuck into the CEV.
Where's the cost savings?  Where's the extra money going to come from to
actually design, build, and launch the real payloads (i.e. a lunar lander,
lunar base modules, and etc.)?  Given NASA's track record with ISS, I think
that we're going to end up with little more than flags and footprints while
continuing shuttle/ISS costs.

Jeff
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Herb Schaltegger - 16 Sep 2005 14:18 GMT
>  Given NASA's track record with ISS, I think
> that we're going to end up with little more than flags and footprints while
> continuing shuttle/ISS costs.

I'm not convinced of the "flags and footprints part either."  Has
anyone actually stopped to considered how many administrations will be
involved before the plans come to fruition?  And, just as important,
the ballooning U.S. deficits as a result of Iraq for the past few years
and now Katrina?  Like, where did that extra $50-odd Billion-with-a-B
come from that Congress authorized the other day?  Hmmmm . . .

Those bills will all come due in one form or another, and likely will
result in a lot more than space exploration plans being cut out of
future budgets. :-/

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