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RLV physicaly impossible ?

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Paul Spielmann - 21 Nov 2003 20:33 GMT
I am really amazed by all these optimistic people trying to do rlvs
and i belive in these peoples cause! however it strikes me that these
people all seem a bit to optimistic for ex almoast all the groups i
have investigated are into liquid propellant engines, and they seem to
think they can make these engines totaly reuseble, let me remind you
about the physical laws of thermodynamics (heat) that makes it
impossible to turn the engines on and off forever or atleast alot of
times! for me it seems almoast impossible to make a liquid rocket
engine reuseble. Or am i wrong ? will these people beat the heat laws
of rocket engines somehow ?
James Logajan - 23 Nov 2003 05:54 GMT
> [...] let me remind you about the physical laws of thermodynamics (heat)
> that makes it impossible to turn the engines on and off forever or
> at least alot of times!

I turn my car engine on and off a lot. Jet engines get turned on and off a
lot. Not sure what physical law you are talking about.

> Or am i wrong ?

I don't want to be the one to break the bad news to you....
Paul Spielmann - 23 Nov 2003 14:05 GMT
> > [...] let me remind you about the physical laws of thermodynamics (heat)
> > that makes it impossible to turn the engines on and off forever or
[quoted text clipped - 6 lines]
>
> I don't want to be the one to break the bad news to you....

here is the thing i am really not so sure by my own nolage, its just
that i have asked peoeple that i think are credible people that work
in the field of physics (not space engineering though) and accoarding
to what they have said: the energy and heat stress of going to orbit
and back are much more higher than for example what a car experience
and therefore it cuts back what is possible to do with space crafts.
Either the person i asked is right or wrong because he is no expert in
space crafts and is too "theoretical". I still wonder though how long
life spans sub/orbital rlv vehicles will have though..
Henry Spencer - 24 Nov 2003 19:33 GMT
>that i have asked peoeple that i think are credible people that work
>in the field of physics (not space engineering though) and accoarding
>to what they have said: the energy and heat stress of going to orbit
>and back are much more higher than for example what a car experience
>and therefore it cuts back what is possible to do with space crafts.

The extent of these problems is much exaggerated, especially by people who
don't have direct knowledge of space engineering.

In some cases, there are real problems but they are artifacts of current
design practices, which can and should be changed.  For example, rocket
engines often experience a great deal of thermal stress during startup,
due to very rapid temperature rises.  But there is no fundamental reason
why their startup sequences need to be so fast.  Limiting warmup to rates
normally found in jet engines is not a big problem, once designers start
caring about reliability and long life rather than absolute maximum
performance.

In other cases, these beliefs are simply misunderstandings, partly based
on authoritative statements from people with vested interests in keeping
spaceflight expensive and difficult.  (Of *course* NASA will tell you that
space is terribly hard; it would be immensely embarrassing for them to
admit that they've been wasting your money all these years...)

>...I still wonder though how long
>life spans sub/orbital rlv vehicles will have though..

It's an open question.  The first-generation ones may indeed have somewhat
limited lives.  There is much speculation about this, most of which boils
down to religious arguments about basic assumptions.  The only way to know
for sure is to try it and see.
Signature

MOST launched 30 June; first light, 29 July; 5arcsec    | Henry Spencer
pointing, 10 Sept; first science, early Oct; all well.  | henry@spsystems.net

Mike Swift - 28 Nov 2003 05:30 GMT
Virtually all managers and most all engineers that have grown up in the
current space hardware design bureaus have been steeped in the "rockets
as artillery" school.  Design constraints are fire the engine once for
testing, put it on the stand for its first flight, then through it away
after four or five minutes operation.  Any effort or materials to give
it a longer life are considered a waste.  This does not mean that large
rocket engines can't be built for longer service, only that the
engineers don't need it for "artillery" use.  A good example of a flight
weight engine with long life is the RL-10.  This engine used on several
upper stages was used (in the short bell version) for the DC-X, and has
had dozens of starts and hours of total time.  
Another area that is not considered by most engineers developing RLVs is
that propellents used by most designs are about three orders of
magnitude lower in cost than flight hardware, and that adding propellent
to reduce the quantity of flight hardware will eliminate any failure
modes that were possible in the eliminated hardware.  An example would
be if the Shuttle had no wings there would have been no wing leading
edge failure.
RLVs require companies and engineers willing to try new paradigm, not
just incremental improvements.  The Space Shuttle was a try, however
many of its design requirements were made for political reasons not
economic or technical.

Mike

> >that i have asked peoeple that i think are credible people that work
> >in the field of physics (not space engineering though) and accoarding
> >to what they have said: the energy and heat stress of going to orbit
> >and back are much more higher than for example what a car experience
> >and therefore it cuts back what is possible to do with space crafts.

> >...I still wonder though how long
> >life spans sub/orbital rlv vehicles will have though..
Paul Spielmann - 29 Nov 2003 15:05 GMT
Another area that is not considered by most engineers developing RLVs
is
that propellents used by most designs are about three orders of
magnitude lower in cost than flight hardware, and that adding
propellent
to reduce the quantity of flight hardware will eliminate any failure
modes that were possible in the eliminated hardware.  An example would
be if the Shuttle had no wings there would have been no wing leading
edge failure.

I suppose you mean an approach that is simple is prefered, to make
rlvs possible ? anyway i tend to like "simple" and "clean"
approaches... like thouse of scaled composites and armadillo
earospace. It seems the space shuttle as you meantioned is really
"complex"
Mike Miller - 01 Dec 2003 13:02 GMT

> I suppose you mean an approach that is simple is prefered, to make
> rlvs possible ? anyway i tend to like "simple" and "clean"
> approaches... like thouse of scaled composites and armadillo
> earospace. It seems the space shuttle as you meantioned is really
> "complex"

The shuttle also had to do a lot of things that the Scaled Composites
and Armadillo Aerospace X-Prize vehicles did not.

For example, the shuttle had to reach orbital velocities and return
from them. No X-Prize vehicle that I know of is approaching 1/4 of
orbital velocity (17500mph); I think the Scaled Composites vehicle is
topping out at ~2500mph.

The shuttle had to meet a lot of military needs, like a 1500-mile
cross-range so it could land at its launch site after a single polar
orbit. Before the USAF joined the shuttle project, some shuttle
designs featured small, stub wings optimized for low-speed
performance. On designs like Faget's "stub wing orbiter," the shuttle
would aerobrake with its belly (~60-degree angle of attack) with
leading edges...well, they weren't really leading edges. But Faget was
designing for a civilian vehicle that could accept 200-300 miles of
cross-range and wait in orbit until it was again lined up with its
landing site. Metallic heat shields were also considered before the
USAF jumped/was shoved aboard. After the USAF signed up, only ceramic
heat shields would get the job done.

A lot was asked of the shuttle, more than most current RLV designs are
expected to do.

Mike Miller, Materials Engineer
Paul Spielmann - 05 Dec 2003 15:47 GMT
>  
> > I suppose you mean an approach that is simple is prefered, to make
[quoted text clipped - 5 lines]
> The shuttle also had to do a lot of things that the Scaled Composites
> and Armadillo Aerospace X-Prize vehicles did not.

Well ofcourse thats why burt rutan and amradillo are doing suborbital
vehecles. But one still have to wonder "if it is so damn easy to make
suborbital rlvs" then why havent NASA allready made one of them? well
ofcourse they made x15 but what good is that vehicle to me ?

> For example, the shuttle had to reach orbital velocities and return
> from them. No X-Prize vehicle that I know of is approaching 1/4 of
> orbital velocity (17500mph); I think the Scaled Composites vehicle is
> topping out at ~2500mph.

Let me correct you, non of the xprize teams have made a suborbital
trip yet, Burt Rutan has been at altitudeds of 50000 feet but i have
not herd about him fireing off the hybrit rocket yet. So i wont give
xprize teams any credit until the prove me wrong. However it is only a
matter of time til some of thouse teams do.

> The shuttle had to meet a lot of military needs, like a 1500-mile
> cross-range so it could land at its launch site after a single polar
[quoted text clipped - 11 lines]
> A lot was asked of the shuttle, more than most current RLV designs are
> expected to do.

I dont blame NASA for anything, im not from America so i dont pay my
taxes there. But if i would pay my taxes there i would not think the
shuttle project was worth anything of it. I am not to happy with the
thought that people can build stuff in their garage and NASA needs a
army to do things, even though they make slightly diffrent things.
Anyway i think you catch my drift.

Paul.
Paul Spielmann - 29 Nov 2003 15:00 GMT
> The extent of these problems is much exaggerated, especially by people who
> don't have direct knowledge of space engineering.

I tend to belive this is true. I get the feeling they know more about
mathematical forumlas than what they are really talking about.

> In some cases, there are real problems but they are artifacts of current
> design practices, which can and should be changed.  For example, rocket
[quoted text clipped - 4 lines]
> caring about reliability and long life rather than absolute maximum
> performance.

I belive that this is the solution. Alot of small changes in our way
of thinking that could make rlvs possible. There should be a website
out there that count up all these small things thats could make rlvs
possible. I think its sad that there are people out there that knows
approaches on how to make rlvs but there really is no good information
source for it??? Where is the websites? Where is the books? I read
armadillo aerospace website witch i think is good, but is there more?

Paul.
Henry Spencer - 30 Nov 2003 19:13 GMT
>...I think its sad that there are people out there that knows
>approaches on how to make rlvs but there really is no good information
>source for it??? Where is the websites? Where is the books? I read
>armadillo aerospace website witch i think is good, but is there more?

There is, but it's thinly spread and not easy to find.  Much of it is not
on the Internet at all, in fact.
Signature

MOST launched 30 June; first light, 29 July; 5arcsec    | Henry Spencer
pointing, 10 Sept; first science, early Oct; all well.  | henry@spsystems.net

Earl Colby Pottinger - 22 Dec 2003 01:29 GMT
fherhkmfbfb@hotmail.com (Paul Spielmann) :

> > In article <7927e4ca.0311230605.2bb1c016@posting.google.com>,
> > Paul Spielmann <fherhkmfbfb@hotmail.com> wrote:
[quoted text clipped - 21 lines]
> source for it??? Where is the websites? Where is the books? I read
> armadillo aerospace website witch i think is good, but is there more?

First, you say that you read armadillo aerospace website.  Notice that he has
already restarted, and even flew his rocket designs more than once.  That
automaticly tells you that rockets can be fired more than once.

Second, most RLV designers are only looking for 10-100 flights before
scrapping a craft.  Logical if the the total cost of maintenance and the cost
of the craft total is less then the cost of the same number of flights of
one-shot craft then you are saving money.

Notice you car does not last forever either, but imagine what it would cost
to drive your car if after every trip you needed to buy a new one?

          Earl Colby Pottinger

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Henry Spencer - 23 Nov 2003 05:58 GMT
>...liquid propellant engines, and they seem to
>think they can make these engines totaly reuseble, let me remind you
>about the physical laws of thermodynamics (heat) that makes it
>impossible to turn the engines on and off forever or atleast alot of
>times!

How, exactly, do the laws of thermodynamics make it impossible to turn a
rocket engine on and off a lot?  Be specific.  The small engines used as
attitude-control thrusters in spacecraft are sometimes rated (by testing,
not theoretical calculation) for 300,000 or more firings.
Signature

MOST launched 30 June; first light, 29 July; 5arcsec    | Henry Spencer
pointing, 10 Sept; first science, early Oct; all well.  | henry@spsystems.net

Brett Buck - 23 Nov 2003 18:10 GMT
>>...liquid propellant engines, and they seem to
>>think they can make these engines totaly reuseble, let me remind you
[quoted text clipped - 6 lines]
> attitude-control thrusters in spacecraft are sometimes rated (by testing,
> not theoretical calculation) for 300,000 or more firings.

    I have an engine sitting on my desk at work that went for 632000
pulses - and still performed the last pulse within 5% of what it did on
the first!

   Laws of thermodynamics (??) be damned!

    Brett
Joann Evans - 23 Nov 2003 15:24 GMT
> I am really amazed by all these optimistic people trying to do rlvs
> and i belive in these peoples cause! however it strikes me that these
[quoted text clipped - 6 lines]
> engine reuseble. Or am i wrong ? will these people beat the heat laws
> of rocket engines somehow ?

  Have you heard of jet engines? The Space Shuttle Main Engine?

  Are you aware that most reusable rocket engine designs (apart from
thrusters) employ active cooling?

  You design them to not operate close to the physical margins (not
even as close as the SSME does). This is why the engine in your car
needs less repair and maintenance than engines used in various forms of
racing, where they're typically pushed to the limit and kept there,
sometimes for hours.

  And in all the above examples, materials science doesn't stand still.

  What's not to understand?

Signature

  You know what to remove, to reply....

Explorer8939 - 26 Nov 2003 21:04 GMT
Please perform a web search on something called the "X-15". You may be
surprised to learn that this RLV flew 40 years ago.

> I am really amazed by all these optimistic people trying to do rlvs
> and i belive in these peoples cause! however it strikes me that these
[quoted text clipped - 6 lines]
> engine reuseble. Or am i wrong ? will these people beat the heat laws
> of rocket engines somehow ?
 
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